Drum Gypsum Sponge Iron Tunnel Rotary Kiln Pyrolysis Bauxite Industrial Gas Burner For Rotary Kiln

Introduction of Drum Gypsum Sponge Iron Tunnel Rotary Kiln Pyrolysis Bauxite Industrial Gas Burner For Rotary Kiln

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. Drum Gypsum Sponge Iron Tunnel Rotary Kiln Pyrolysis Bauxite Industrial Gas Burner For Rotary Kiln refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of Drum Gypsum Sponge Iron Tunnel Rotary Kiln Pyrolysis Bauxite Industrial Gas Burner For Rotary Kiln

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(Drum Gypsum Sponge Iron Tunnel Rotary Kiln Pyrolysis Bauxite Industrial Gas Burner For Rotary Kiln)

Specifications of Drum Gypsum Sponge Iron Tunnel Rotary Kiln Pyrolysis Bauxite Industrial Gas Burner For Rotary Kiln

The Drum Gypsum Sponge Iron Tunnel Rotary Kiln Pyrolysis Bauxite Industrial Gas Burner is designed for high-temperature industrial processes. It handles materials like gypsum, sponge iron, bauxite, and other raw minerals. The burner works with rotary kilns to ensure efficient heat distribution. It supports pyrolysis, calcination, and sintering applications.

This gas burner uses industrial-grade fuel for consistent performance. It reaches temperatures up to 1500°C. The design includes heat-resistant alloys for durability. The combustion chamber is optimized for minimal heat loss. This improves energy efficiency. The burner adjusts flame length and intensity automatically. This ensures precise temperature control.

The rotary kiln system integrates with the burner for seamless operation. It processes bulk materials continuously. The kiln’s drum rotates at a controlled speed. This promotes even heating. The internal structure prevents material buildup. Maintenance requirements stay low.

Specifications cover multiple components. The burner’s fuel consumption ranges from 200 to 2000 cubic meters per hour. It supports natural gas, liquefied petroleum gas, or biogas. The kiln’s diameter varies between 1.5 and 4.5 meters. Length options span 15 to 100 meters. This accommodates different production scales.

Heat recovery systems capture excess thermal energy. This reduces operational costs. Emissions meet international environmental standards. The burner includes noise reduction features. It operates safely in high-dust environments.

Installation requires a stable foundation. The system connects to automated control panels. Operators monitor temperature, pressure, and airflow in real time. Safety sensors detect anomalies. They trigger shutdowns if needed.

Spare parts like igniters, nozzles, and insulation layers are replaceable. Service intervals depend on usage intensity. Most components withstand corrosion and wear. Technical support is available for troubleshooting.

Applications span cement production, metal refining, and waste recycling. The burner suits large factories and mid-sized plants. Custom configurations match specific material properties. Testing ensures compatibility before delivery.

The design prioritizes user safety. Fire-resistant coatings protect external surfaces. Emergency cooling systems activate during power failures. Training manuals detail operational protocols. Compliance certifications cover quality and safety benchmarks.

Performance tests verify output consistency. Energy-saving modes cut fuel use during low-demand periods. Remote monitoring options streamline management. The system integrates with existing kiln setups. Retrofitting minimizes downtime.

(Drum Gypsum Sponge Iron Tunnel Rotary Kiln Pyrolysis Bauxite Industrial Gas Burner For Rotary Kiln)

Applications of Drum Gypsum Sponge Iron Tunnel Rotary Kiln Pyrolysis Bauxite Industrial Gas Burner For Rotary Kiln

The drum gypsum sponge iron tunnel rotary kiln pyrolysis bauxite industrial gas burner is a key component in high-temperature processing systems. This burner supports rotary kilns used across industries for efficient heat transfer and stable combustion. Its design ensures precise temperature control, making it suitable for diverse applications.

In gypsum processing, rotary kilns with this burner convert raw gypsum into stucco. The gas burner provides consistent heat to remove moisture and adjust crystal structure. This step is critical for producing construction-grade gypsum boards and plasters. The burner’s adjustable flame allows operators to maintain optimal temperatures without material degradation.

Sponge iron production relies on rotary kilns to reduce iron ore using coal or natural gas. The industrial gas burner supplies high heat to trigger chemical reactions, stripping oxygen from iron ore. This creates direct reduced iron (DRI), a vital raw material for steelmaking. The burner’s fuel efficiency cuts energy costs while ensuring uniform reduction.

Pyrolysis applications use rotary kilns to decompose organic materials under controlled heat. The gas burner enables oxygen-free environments, breaking down waste like tires or plastics into reusable oils, gases, and carbon black. Its robust construction handles corrosive byproducts, extending equipment lifespan.

Bauxite calcination in rotary kilns transforms raw bauxite into alumina. The burner’s intense heat removes impurities and moisture, refining the ore for aluminum production. Temperature stability prevents over-calcination, preserving product quality.

The industrial gas burner supports multiple fuel types, including natural gas, biogas, and syngas. This flexibility reduces dependency on specific energy sources. Its low-emission design aligns with environmental regulations, minimizing nitrogen oxides and particulate output.

Durable materials and advanced cooling systems ensure reliability in harsh conditions. The burner operates continuously with minimal maintenance, reducing downtime. Its compatibility with automation systems allows real-time adjustments, improving process efficiency.

Rotary kilns equipped with this burner are essential in cement production, waste recycling, and chemical manufacturing. They handle abrasive, high-volume materials while maintaining thermal efficiency. The burner’s adaptability makes it a practical solution for industries requiring scalable, high-temperature processing.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Drum Gypsum Sponge Iron Tunnel Rotary Kiln Pyrolysis Bauxite Industrial Gas Burner For Rotary Kiln

What does a Drum Gypsum Sponge Iron Tunnel Rotary Kiln do?
This rotary kiln processes materials like gypsum, sponge iron, and bauxite. It uses high heat to trigger chemical reactions. These reactions change raw materials into usable products. The drum design rotates materials evenly. This ensures consistent heating and better quality output.

How does the Industrial Gas Burner work in a Rotary Kiln?
The gas burner fuels the kiln’s heating process. It mixes fuel gas with air. This creates a controlled flame. The flame heats the kiln’s interior to required temperatures. Adjusting gas flow controls heat intensity. This maintains efficient combustion and stable operation.

What materials can this Rotary Kiln handle?
It handles gypsum, sponge iron, bauxite, and similar industrial materials. The kiln’s design supports high-temperature processing. This includes drying, calcining, and pyrolysis. Pyrolysis breaks down materials without oxygen. This is useful for producing fuels or chemicals from organic matter.

Why choose this Rotary Kiln for pyrolysis applications?
The kiln’s sealed chamber prevents oxygen entry. This is critical for pyrolysis reactions. Its rotating drum ensures uniform heat distribution. This avoids hot spots or incomplete reactions. The system’s durability suits continuous high-heat operations. This reduces downtime and maintenance costs.

What safety features does the Industrial Gas Burner include?
The burner has flame detectors and automatic shut-off valves. These detect irregular flames or gas leaks. It includes pressure regulators to stabilize gas flow. Safety sensors trigger alarms during malfunctions. Regular maintenance checks ensure long-term safe operation. Operators receive guidelines for emergency protocols.

(Drum Gypsum Sponge Iron Tunnel Rotary Kiln Pyrolysis Bauxite Industrial Gas Burner For Rotary Kiln)