500 Kg Foundry Oven Alumina Smelting Furnace Production Aluminum

Introduction of 500 Kg Foundry Oven Alumina Smelting Furnace Production Aluminum

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. 500 Kg Foundry Oven Alumina Smelting Furnace Production Aluminum refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of 500 Kg Foundry Oven Alumina Smelting Furnace Production Aluminum

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(500 Kg Foundry Oven Alumina Smelting Furnace Production Aluminum)

Specifications of 500 Kg Foundry Oven Alumina Smelting Furnace Production Aluminum

The 500 Kg Shop Oven Alumina Smelting Furnace is designed for efficient aluminum production. It takes care of as much as 500 kg of resources per batch. The heater runs at temperatures in between 900 ° C and 1200 ° C. This array guarantees appropriate melting of alumina into high-purity light weight aluminum. Power needs are 380V three-phase air conditioner. The device takes in 45-55 kW per hour depending upon functional intensity.

Burner make use of silicon carbide poles. These poles give consistent heat distribution. They likewise resist deterioration from high-temperature settings. The heating system cellular lining is built with refractory bricks. These bricks hold up against severe heat and decrease thermal loss. The external shell is constructed from sturdy steel. This guarantees toughness and long-term stability.

Interior chamber dimensions measure 800 mm in width, 1000 mm in depth, and 600 mm in height. The door opens vertically for easy loading and discharging. A hydraulic system controls the door device. This enables smooth procedure under heats.

The cooling system integrates water and air cooling. Water-cooled panels shield crucial components. Air blowers reduced the temperature level after each cycle. This arrangement minimizes downtime between batches.

Controls consist of a touchscreen interface. Operators change temperature level, timing, and power settings here. Safety and security features cover overheat alarm systems, automatic shutdowns, and voltage security. Emergency quit buttons are mounted on all sides.

The heater matches little to medium-scale aluminum manufacturing. It benefits recycling scrap steel into reusable aluminum. Industrial shops and metal workshops benefit many. Upkeep calls for regular monthly examine heating elements and refractory cellular linings. Substitute parts are extensively available.

Installment requires a level concrete base and correct electric links. Educating for operators is suggested. Technical support is provided for configuration and troubleshooting.

Applications include producing aluminum ingots, sheets, and custom components. The heating system makes certain consistent outcome with marginal energy waste. Its small layout fits most offices.

(500 Kg Foundry Oven Alumina Smelting Furnace Production Aluminum)

Applications of 500 Kg Foundry Oven Alumina Smelting Furnace Production Aluminum

The 500 kg factory stove alumina smelting furnace is developed for melting light weight aluminum in industrial settings. It works for little workshops and huge factories. The heater manages alumina products effectively. It transforms raw alumina into liquified aluminum promptly. This sustains high-volume manufacturing needs.

This furnace is used in vehicle components making. It thaws aluminum for engine blocks, wheels, and transmission elements. Factories depend on its consistent heat output. This ensures consistent melting. The process reduces product waste. It maintains production costs low.

Aerospace sectors utilize this heating system also. Light weight aluminum components for airplane need exact smelting. The furnace keeps limited temperature level control. It rises to 1200 ° C. This meets rigorous high quality standards. The melted light weight aluminum forms light-weight, resilient parts. These are vital for aircraft safety and security.

Building and construction business take advantage of the heating system. Aluminum beam of lights, window frameworks, and roofing sheets begin below. The furnace’s huge capability enables mass handling. It quickens task timelines. Contractors obtain products quicker.

Electronic devices manufacturers make use of the heating system for warm sinks and connectors. These components need high-purity light weight aluminum. The heating system’s layout prevents contamination. It uses innovative lining products. This keeps the liquified aluminum clean.

The furnace saves energy. Its insulation minimizes warm loss. Power usage stays low. This cuts operating costs. Businesses conserve cash in time.

Safety and security is a top priority. The heater consists of cooling down systems. These avoid overheating. Automatic shut-off features secure workers. Emergency alarm systems alert users to concerns.

Maintenance is straightforward. The structure uses sturdy refractory bricks. These stand up to high temperatures. They last much longer. Downtime reduces.

The 500 kg capability fits medium-scale operations. It stabilizes size and result. Companies range manufacturing without costly upgrades.

The furnace sustains automation. Operators control temperature and timing digitally. This reduces hand-operated mistakes. Uniformity boosts. Item quality remains high.

Reusing facilities use the furnace to process scrap aluminum. Old materials end up being new products. This supports environmentally friendly techniques. Waste goes down. Source effectiveness rises.

The layout fits limited spaces. Factories with limited room install it quickly. It operates in varied formats. Setup time is short. Production starts much faster.

This furnace satisfies international market requirements. It abides by security and environmental rules. Firms avoid lawful issues. Operations run efficiently.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of 500 Kg Foundry Oven Alumina Smelting Furnace Production Aluminum

What is the main use of the 500 kg foundry oven alumina smelting furnace?
This furnace melts alumina to produce aluminum. It handles batches up to 500 kg, suitable for small to mid-scale metal production. Industries use it for casting parts, recycling scrap aluminum, or creating raw aluminum ingots. Its design supports consistent melting for industrial applications.

How does the furnace ensure efficient smelting?
The furnace uses high-temperature heating elements to reach melting points quickly. Advanced insulation reduces heat loss, saving energy. A digital control system monitors temperature and adjusts power automatically. This keeps the process stable, lowers energy costs, and improves output quality.

What materials work with this furnace besides alumina?
The furnace mainly processes alumina for aluminum production. It can also melt aluminum alloys or clean scrap metal if compatible. Avoid materials with high impurities or unknown compositions. Check the furnace manual for approved material types to prevent damage.

What safety features prevent accidents during operation?
Safety includes overheating sensors, automatic shutdown systems, and reinforced door locks. Emergency cooling vents activate if temperatures exceed limits. Operators must wear protective gear and follow startup/shutdown protocols. Regular maintenance checks ensure all parts function correctly.

How long does the furnace take to melt a full 500 kg batch?
Melting time depends on material type and starting temperature. Typically, a full alumina batch melts in 2-3 hours. Preheating scrap or using higher-grade heating elements can speed this up. The control panel shows real-time progress to help plan workflows.

(500 Kg Foundry Oven Alumina Smelting Furnace Production Aluminum)