New Model 3.0*45m Charcoal Rotary Kiln

Introduction of New Model 3.045m Charcoal Rotary Kiln

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. New Model 3.045m Charcoal Rotary Kiln refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of New Model 3.045m Charcoal Rotary Kiln

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(New Model 3.045m Charcoal Rotary Kiln)

Specifications of New Model 3.045m Charcoal Rotary Kiln

This New Design 3.0 45m Charcoal Rotating Kiln makes top quality charcoal successfully. It has a 45-meter length and a 3.0-meter inner size. This dimension gives a large processing capability. The kiln body uses strong carbon steel plate. This makes certain long-term sturdiness under high warmth. The kiln shell density is sufficient for durable operation. It manages continuous production demands well.

The kiln runs at high temperatures. The functioning temperature level range is 700 to 1000 levels Celsius. This is excellent for carbonizing different biomass materials. The kiln transforms gradually. This turning ensures even heating throughout the material. It prevents locations and boosts charcoal return. The turning speed is adjustable. Operators can fine-tune it for various feedstocks.

Heating is straight and effective. The design enables superb warmth transfer inside the kiln. This minimizes fuel consumption. It lowers running expenses dramatically. The kiln features a sophisticated securing system. This system lessens warmth loss. It additionally regulates air entering the kiln. Accurate air control is critical for quality charcoal manufacturing.

An automated control system handles the procedure. It checks temperature level inside the kiln frequently. The system regulates warm degrees precisely. It likewise manages air circulation specifically. This automation makes certain regular item quality. It reduces the requirement for continuous hands-on supervision. Operators can check crucial specifications easily.

The kiln uses high outcome. Day-to-day production capability reaches 15 to 25 lots of charcoal. This depends on the raw material used. The charcoal yield rate is high. This makes the process extremely economical. The kiln suits massive charcoal factory. It is developed for reputable, constant procedure. Maintenance needs are reasonable. This layout decreases downtime.

(New Model 3.045m Charcoal Rotary Kiln)

Applications of New Model 3.045m Charcoal Rotary Kiln

This new Model 3.0 45m charcoal rotary kiln takes on laborious. It makes charcoal effectively. Resources like wood chips or coconut coverings enter one end. The kiln heats them gradually inside its long, rotating drum. This controlled home heating clears out moisture and unpredictable gases. The result is high-quality charcoal on-line. This process is essential for large charcoal producers needing constant output.

The kiln additionally makes biochar successfully. Farmers usage biochar to boost soil. It assists dirt hold water and nutrients much better. Plants expand stronger. The kiln’s design makes certain stable temperature levels. This is vital for making good biochar. The process captures carbon too. This benefits the setting.

Waste recycling is an additional major usage. The kiln manages lots of types of waste. It securely processes things like sewer sludge or wood waste. The extreme warm breaks down harmful compounds. This lowers pollution. It changes waste into more secure ash or useful materials. This is necessary for cleaner operations.

Industrial minerals need high heat for processing. This kiln provides. It calcines minerals like sedimentary rock or dolomite. The turning action blends materials completely. Heat spreads uniformly. This ensures the minerals transform properly. The end result is materials all set for concrete, steel, or glass making. Quality assurance is much easier.

Triggered carbon production is a precise task. This kiln manages it well. It activates charcoal under regulated problems. The right temperature and gas circulation are essential. The kiln supplies this environment accurately. The activated carbon generated filters water and air successfully. It also purifies chemicals in factories.

The layout focuses on real-world requirements. Its large size deals with huge volumes. The 3.0 meter size and 45 meter length offer products sufficient time inside. Heat transfers efficiently. This saves power. Operators locate it durable. Maintenance is easier. The kiln runs efficiently for long periods. This minimizes downtime. Production remains high. Costs remain lower.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of New Model 3.045m Charcoal Rotary Kiln

What is the daily output of this new kiln?
The New Model 3.045m Charcoal Rotary Kiln reliably produces 100 to 120 tons of high-quality charcoal daily. This output suits medium to large production needs well. The design maximizes material flow and heat transfer.

Does it use less fuel than older models?
Yes, it uses significantly less fuel. Expect 20% to 25% lower fuel consumption compared to older kilns of similar size. The improved insulation keeps heat inside better. The optimized combustion system burns fuel more completely.

Is the new kiln difficult to operate?
No, operation is straightforward. The kiln features a simple touchscreen control panel. Key parameters like temperature and rotation speed adjust automatically. Minimal manual intervention is needed once stable operation starts. Training for operators is quick.

How long will this kiln last?
The kiln is built for a long service life. It uses thick steel plates for the shell. Critical high-temperature zones feature specially chosen refractory materials. These materials resist wear and extreme heat effectively. Proper maintenance extends its lifespan further.

What support comes with the kiln purchase?
Comprehensive support is included. Experienced engineers help install the kiln on your site. They ensure it runs correctly. Operators receive thorough training. Technical support remains available by phone or online after installation. Spare parts are readily supplied.

(New Model 3.045m Charcoal Rotary Kiln)