50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

Introduction of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design)

Specifications of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

This 50TPD to 1000TPD lime rotary kiln handles limestone calcination. It makes high-quality quicklime. The capacity range is wide. You can choose from 50 tons per day up to 1000 tons per day. We customize the design. The kiln fits your specific limestone and fuel needs. We adjust the length and diameter. We also set the slope and rotation speed. This ensures the best calcination results for your material.

The kiln shell uses strong steel plate. It has good heat resistance. The shell is welded precisely. The drive system is reliable. It uses heavy-duty girth gear and pinion. High-quality bearings support the shell. The system runs smoothly. It uses less power. Thrust roller assemblies keep the kiln stable. They prevent unwanted movement during operation. Sealing is important. We use advanced sealing devices. They minimize air leakage. This saves heat energy. It also keeps the working environment cleaner.

The kiln lining uses special refractory bricks. These bricks last a long time. They withstand the high calcining temperatures. We select the bricks based on your limestone. The kiln head and tail sections have special designs. They manage material feeding and discharge well. They also handle hot gases effectively. Modern control systems are available. Operators can monitor temperature and pressure easily. Automation helps maintain steady production. It also improves product consistency.

The kiln structure is durable. It handles continuous operation well. Maintenance is straightforward. Key parts are accessible for inspection. Spare parts are readily available. This equipment is built for long-term use. It delivers efficient limestone calcination. It supports your lime production goals reliably.

(50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design)

Applications of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

This rotary kiln equipment turns limestone into quicklime. It handles capacities from 50 tons per day up to 1000 tons per day. We design each kiln specifically for your needs. Customization is key. We consider your exact limestone type, the required quicklime quality, and your local fuel situation. This ensures the kiln works perfectly for your operation.

Rotary kilns are the main method for large-scale lime production. They heat limestone very evenly. This consistent heat is vital. It makes high-quality active lime reliably. The process inside is efficient. It saves fuel. You get a stable product output. The kiln design is strong. It runs continuously for long periods. This means less downtime.

The quicklime made is essential for many industries. Steel plants need it to remove impurities. Chemical factories use it in various reactions. Construction relies on it for making building materials. Environmental projects use quicklime too. It treats water and flue gases. Paper mills and sugar refineries are also big users. This kiln produces the core material they all require.

Our engineering team works closely with you. We examine your specific site conditions. We look at your production targets. We study your raw material analysis. This detailed approach allows us to build the right kiln. We optimize the size, the heating zones, and the cooling system. We choose the best refractory lining. We select the ideal drive system. Every component is matched to your goals. This customization delivers maximum efficiency and product quality for your investment.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

Here are 5 key questions about our 50TPD to 1000TPD Lime Stone Calcination Rotary Kiln equipment with custom design:

What production capacity do your kilns cover? Our rotary kilns handle limestone calcination from 50 tons per day up to 1000 tons per day. We build the right size kiln for your specific output goals. You choose the capacity you need.

Can you customize the kiln design? Yes, we specialize in custom design. Every lime production project has unique needs. We tailor the kiln dimensions, materials of construction, heat recovery systems, and automation level. We fit the equipment to your exact site conditions and process requirements.

What fuels can the kiln use? Our rotary kilns offer fuel flexibility. They operate efficiently with natural gas, fuel oil, pulverized coal, or other solid fuels. We configure the burner system for your chosen fuel source. This helps manage your operating costs.

What limestone size is needed? Proper limestone sizing is crucial for good calcination. Feed limestone should typically be between 10mm and 40mm. Consistent size ensures even heating inside the kiln. We advise on the best feed preparation for your material.

Do you provide installation help? We supply the complete rotary kiln system. We also offer technical support for installation and commissioning. Our engineers can assist on-site. We help get your lime production running smoothly.

Our kilns are built for durability and high efficiency. They produce high-quality active lime reliably. We focus on robust construction and optimized heat transfer. This lowers your energy use per ton of lime produced. Talk to us about your lime calcination project. We design the solution.

(50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design)