50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

Introduction of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design)

Specifications of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

This 50TPD lime stone calcination rotary kiln belongs to our wider range. We offer lime rotary kiln equipment from 100TPD up to 1000TPD capacity. You choose the size matching your production goals. Every unit features customization design. We tailor the kiln precisely to your raw limestone properties and your specific quicklime quality targets. This ensures optimal performance from day one.

The kiln operates reliably at high temperatures. These temperatures are necessary for efficient calcination. Expect consistent processing around 1200 degrees Celsius. The design prioritizes thermal efficiency. This reduces your operational fuel costs significantly over time. Multiple fuel options exist for firing. You can use natural gas, coal powder, diesel, or heavy oil. Select the fuel best suiting your location and budget.

Robust construction defines this equipment. A thick steel shell forms the main body. High-grade refractory bricks line the interior. This lining withstands intense heat and chemical reactions inside the kiln. A sturdy support structure and smooth-rolling tyres ensure stable rotation. Precise rotation is critical for uniform heating and processing of the limestone feed.

Advanced systems often integrate with the kiln. A preheater uses exhaust gases to warm incoming limestone. This boosts energy efficiency further. A cooler rapidly chills the finished quicklime product after it exits the kiln. This protects the material quality and makes handling safe. Sophisticated PLC controls manage the entire process. They monitor temperature, rotation speed, and feed rate constantly. This automation guarantees stable operation and consistent product quality.

Our kilns are built for demanding industrial environments. They deliver dependable, long-term service. Expect high availability and minimal unexpected downtime. The focus is always on producing high-purity quicklime efficiently.

(50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design)

Applications of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

These rotary kilns make lime from limestone. They handle 50 to 1000 tons of limestone daily. You choose the size fitting your needs. Custom designs are available. This ensures the kiln works perfectly for your specific plant.

The process heats limestone very hot. This happens inside a rotating steel cylinder. The heat removes carbon dioxide. What remains is quicklime (calcium oxide). This lime is essential for many industries.

Steel plants use this lime heavily. It cleans impurities from molten iron and steel. Chemical factories need it too. It goes into making soda ash, calcium carbide, and other products. Construction relies on lime. It makes building materials like cement and plaster. Environmental projects use lime. It treats dirty water and flue gases. Paper mills also depend on it. Lime helps bleach pulp and recover chemicals. Agriculture benefits. Lime adjusts soil acidity for better crops.

These kilns are built tough. They run reliably for long periods. Their design saves energy. This lowers your operating costs. The lime produced is high quality and consistent. This is vital for industrial buyers. The equipment is durable. It withstands high temperatures and harsh conditions. Maintenance is straightforward. This keeps your production steady.

You get solutions matching your exact requirements. We adjust the kiln size. We change the heating method. We optimize the lining material. We modify the control system. This flexibility is key. It helps your project succeed.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

What is a lime rotary kiln?
This equipment heats limestone very hot. The process is called calcination. It makes quicklime. Quicklime is vital for steel, construction, and chemicals. The kiln is a long, rotating steel cylinder. It tilts slightly. Limestone moves slowly down it. Heat transforms it inside.

What capacities do you offer?
We make kilns for many production levels. The range is wide. It covers 50 tons per day (TPD) up to 1000 TPD. You choose the size matching your plant needs. We build the kiln to handle that exact limestone amount daily. We ensure efficient burning and good lime quality.

What fuel can it use?
Our kilns are flexible on fuel. They can burn coal, natural gas, diesel oil, or biomass. The burner system adapts. This lets you pick the cheapest or most available fuel locally. It helps control operating costs. Good combustion means less waste and stable heat.

How reliable is the maintenance?
These kilns are built strong for tough, continuous work. We use top-quality materials. The design focuses on easy upkeep. Critical parts like rollers and drive gears are accessible. The heat-resistant lining lasts long. This reduces unexpected stops. Planned maintenance is simple to schedule. We supply spare parts fast.

Can you customize the design?
Yes, customization is key. Every limestone source and plant layout differs. We adjust the kiln length, diameter, and slope for your rock. We optimize the heat system and exhaust flow. We tailor the support structure and drives. We fit it to your specific site and process targets. This ensures peak performance.

(50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design)