Small rotary kiln electric rotary calcination tube furnace

Introduction of Small rotary kiln electric rotary calcination tube furnace

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. Small rotary kiln electric rotary calcination tube furnace refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of Small rotary kiln electric rotary calcination tube furnace

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(Small rotary kiln electric rotary calcination tube furnace)

Specifications of Small rotary kiln electric rotary calcination tube furnace

This tiny rotating kiln electrical rotating calcination tube heating system is built for labs or pilot projects. It handles little sets of materials properly. The tube heater layout is central. The revolving tube guarantees uniform warm therapy. Materials obtain regular exposure inside.

The furnace tube is typically ceramic or quartz. These products hold up against high temperatures well. They also withstand chain reactions. Tube sizes differ. Typical internal diameters vary from 40mm to 100mm. Lengths typically run in between 500mm to 1000mm. This offers enough volume for experiments. Television revolves smoothly. An electric motor drives the turning. Rotation rate is adjustable. This control is crucial for different products.

Home heating is electric. Resistance elements surround television. They supply quick, reliable heat-up. Maximum temperatures are high. They generally reach 1200 ° C and even 1400 ° C. Some versions go higher. Temperature control is specific. A digital controller takes care of the settings. It utilizes thermocouples for responses. This ensures precision throughout calcination.

The furnace covering is insulated. This maintains warmth inside and saves power. It additionally shields the individual. Security features are included. These cover over-temperature security and alarms. The unit needs common power. Common voltages are 110V or 220V AIR CONDITIONER. Power consumption relies on dimension and temperature level.

Materials refined include powders and granules. Examples are catalysts, porcelains, or minerals. The rotation avoids clumping. It advertises even calcination. Feed prices are controllable. Gas ambiences can be utilized. Inert or responsive gases flow with the tube. Seals take care of the ambience inside.

(Small rotary kiln electric rotary calcination tube furnace)

Applications of Small rotary kiln electric rotary calcination tube furnace

Little rotary kiln electric rotary calcination tube heaters are practical devices. They heat materials constantly and uniformly while rotating them. This turning blends the materials well. This layout is good for refining smaller sized quantities. It works well for study and pilot tasks. Lots of markets discover them helpful.

Labs make use of these furnaces frequently. Researchers test brand-new materials there. They calcine powders or tiny batches. The turning aids achieve uniform results. It avoids products from clumping with each other. This is very important for regular quality. Universities additionally utilize them for teaching. Trainees discover calcination procedures virtually.

Makers utilize these little kilns too. They prepare stimulants this way. Stimulants need certain heat treatment. The rotating action ensures every particle obtains dealt with the very same. This boosts the driver’s performance later. Ceramic manufacturers calcine powders before forming. Consistent home heating gives better ceramic homes.

These kilns handle products needing regulated ambiences. You can introduce gases inside the tube. This is needed for some chemical reactions. The covered style maintains the environment stable. It prevents undesirable responses with air. This control is important for delicate materials.

They are effective for small-scale manufacturing. Firms make specialized chemicals in them. They produce high-purity oxides reliably. The heating system size fits limited area well. It uses electrical power, so installation is easier than gas models. Maintenance is fairly simple.

Powder metallurgy benefits from these heaters. They sinter steel powders right into strong parts. The rotation advertises even densification. This causes stronger final products. Research study groups develop new alloys using this method. The heater provides reputable thermal cycles.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Small rotary kiln electric rotary calcination tube furnace

What size rotary kiln furnace do I need? It depends on your production goals. Small units handle lab testing or pilot batches. Larger models suit bigger operations. Consider your material volume. Think about future growth too. Bigger kilns cost more upfront but offer flexibility.

What temperature can these furnaces reach? Most small rotary kilns hit 1200°C. Some specialized models go higher, to 1700°C or beyond. Match the temperature to your material’s needs. Ceramics often need less heat than certain chemicals. Check the specs carefully.

What are these furnaces used for? They heat materials consistently while rotating them. This is great for calcining minerals or drying powders. Industries like ceramics, chemicals, and research labs use them. They process limestone, clay, catalysts, and other powders effectively.

What materials can I process? These kilns handle many powders and granular solids. Common materials include minerals like limestone and clay. They also work for catalysts, pigments, and some waste materials. Avoid very sticky or molten substances. They can damage the kiln lining.

How safe are they? Modern units include important safety features. Look for over-temperature cutoffs. Emergency stop buttons are essential. Good insulation keeps the exterior cooler. Proper ventilation manages fumes. Always follow the operating manual.

(Small rotary kiln electric rotary calcination tube furnace)