200tpd Sponge Iron Rotary Kiln Sponge Iron Kiln Production Line For Zinc Oxide Production Line

Introduction of 200tpd Sponge Iron Rotary Kiln Sponge Iron Kiln Production Line For Zinc Oxide Production Line

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. 200tpd Sponge Iron Rotary Kiln Sponge Iron Kiln Production Line For Zinc Oxide Production Line refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of 200tpd Sponge Iron Rotary Kiln Sponge Iron Kiln Production Line For Zinc Oxide Production Line

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

Specifications of 200tpd Sponge Iron Rotary Kiln Sponge Iron Kiln Production Line For Zinc Oxide Production Line

200 TPD Sponge Iron Rotating Kiln– Technical Specs

Capacity and Outcome

This rotating kiln system is constructed for an everyday output of 200 statistics tons of sponge iron. It runs continually and sustains steady production for zinc oxide healing procedures. The style makes sure consistent material flow and uniform home heating throughout the decrease zone.

Kiln Framework and Dimensions

The main kiln covering is made from high-strength carbon steel with an inner diameter of 3.6 meters and a complete size of 70 meters . It rests on four riding rings sustained by heavy-duty rollers. The kiln rotates at a variable rate in between 0.5 to 2.5 rpm , managed by a regularity converter for precise operation.

Cellular Lining and Warmth Resistance

Inside, the kiln utilizes high-alumina refractory blocks that endure temperature levels approximately 1,350 ° C . These blocks shield the steel shell and maintain thermal performance. The lining design consists of various areas– drying out, pre-heating, decrease, and air conditioning– each maximized for its certain function.

Gas and Burning System

The system works with coal, natural gas, or oil , relying on local accessibility. A multi-channel heater at the kiln inlet provides effective fire control and even heat distribution. An induced draft follower handles air flow and preserves unfavorable stress inside the kiln.

Feed and Discharge System

Raw mix (iron ore, coal, and dolomite) goes into with a sealed feed chute at the elevated end. The minimized sponge iron exits at the reduced end right into a warm discharge system, after that transfers to a cooler prior to storage space or further handling.

Dirt Handling and Discharges

Warm gases pass through a multi-cyclone dirt enthusiast adhered to by a bag filter. This setup catches fine particles and maintains discharges within environmental limitations. Recouped dust can be reused back right into the feed mix.

Drive and Control

A variable-frequency drive electric motor powers the kiln turning. All crucial parameters– temperature level, stress, rotation speed, and feed price– are monitored and adjusted through a central PLC control board for risk-free, automated procedure.

Applications of 200tpd Sponge Iron Rotary Kiln Sponge Iron Kiln Production Line For Zinc Oxide Production Line

Applications of 200 TPD Sponge Iron Rotary Kiln in Zinc Oxide Production

Trustworthy Devices for Industrial-Scale Output

The 200 TPD sponge iron rotary kiln is constructed for stable, large production. It works well in both sponge iron and zinc oxide manufacturing. This assembly line handles up to 200 heaps daily. It satisfies the demands of modern-day metallurgical plants that desire regular outcomes and reduced operating expense.

How It Sustains Zinc Oxide Production

In zinc oxide production, the rotating kiln plays a key duty. It warms zinc-containing products like electric arc heating system dirt or zinc residues. The heat inside the kiln creates zinc to evaporate. The vapor after that moves to a cooling system where it oxidizes right into fine zinc oxide powder. The 200 TPD rotating kiln provides consistent warm circulation. This makes certain full reaction and high healing prices.

Key Features for Effectiveness and Sturdiness

This kiln utilizes a robust steel shell with top quality refractory cellular lining. It withstands wear and thermal stress over long terms. The drive system is basic yet solid, offering smooth turning even under hefty lots. Operators can change rate and temperature easily. That assists match different feed products and output targets.

Integration with Complete Assembly Line

The kiln fits neatly into full zinc oxide recovery systems. It connects straight to feeding units, off-gas therapy, and collection systems. Dirt control and exhaust administration are constructed in. This keeps operations tidy and compliant with environmental guidelines. Plants utilizing this configuration see reduced waste and better resource use.

Why Industries Choose This System

Manufacturing facilities pick the 200 TPD sponge iron rotating kiln since it cuts downtime and saves energy. Its design permits quick maintenance. Extra parts are very easy to locate. With time, it delivers secure performance with minimal supervision. For companies concentrated on zinc recycling or secondary zinc production, this kiln uses genuine worth.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of 200tpd Sponge Iron Rotary Kiln Sponge Iron Kiln Production Line For Zinc Oxide Production Line

Frequently Asked Questions About 200 TPD Sponge Iron Rotary Kiln Production Line

What is a 200 TPD sponge iron rotary kiln?

This is a production system that makes sponge iron at a rate of 200 tons per day. It uses a long rotating furnace called a rotary kiln. The kiln heats iron ore with coal and other materials to remove oxygen. This process creates direct reduced iron, also known as sponge iron.

Can this kiln line produce zinc oxide too?

Yes. The same rotary kiln setup can be used for zinc oxide production. You just need to adjust the raw materials and operating conditions. Zinc-bearing waste or residues are fed into the kiln. High heat vaporizes zinc, which is then cooled and collected as zinc oxide powder.

What are the main parts of this production line?

The line includes a rotary kiln, preheating unit, cooling system, dust collection, and material handling equipment. Raw materials go through preparation before entering the kiln. After reduction, the hot sponge iron is cooled. Off-gases pass through filters to recover heat and control emissions.

How much space does the plant need?

A 200 TPD plant typically needs about 1 to 1.5 acres of flat land. This includes room for the kiln, storage areas, power supply, and access roads. Exact space depends on layout and local safety rules.

Is the operation easy to manage?

Modern lines use automated controls but still need skilled staff. Operators monitor temperature, feed rates, and gas flow. Regular maintenance keeps the system running well. Training helps teams handle daily tasks and respond to changes quickly.