3.6*13m Rotary Kiln

Introduction of 3.613m Rotary Kiln

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. 3.613m Rotary Kiln refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of 3.613m Rotary Kiln

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(3.613m Rotary Kiln)

Specifications of 3.613m Rotary Kiln

The 3.6 × 13m rotary kiln serves sectors like concrete, lime, metallurgy, and chemicals. It processes products with high-temperature responses. The kiln’s cylinder actions 3.6 meters in size and 13 meters in size. This dimension balances efficiency and area demands. The covering utilizes premium steel plates for stamina and heat resistance. Refractory materials line the inside to take care of temperatures up to 1600 ° C.

The kiln rotates at 0.5-2.5 transformations per min. Flexible turning rate guarantees precise control over material processing. A variable-speed drive system sustains smooth procedure. The kiln runs at a mild slope, commonly 3-5 levels. Gravity relocations materials from the top to reduced end during turning. Warm distribution remains consistent throughout the chamber. Fuel alternatives consist of gas, coal, or oil. Heater systems adapt to different thermal requirements.

Support rollers and drive rollers maintain the kiln. They decrease mechanical tension throughout rotation. A gear-and-pinion transmission system transfers power accurately. Advanced sealing devices minimize warmth loss. They stop external air from interrupting internal temperatures. Security devices keep an eye on pressure, temperature, and alignment. Automatic closure causes if criteria surpass limitations.

The kiln refines basic materials like limestone, clay, and iron ore. It calcines products to produce clinker, lime, or metal oxides. Customizable setups match details production objectives. Optional parts consist of preheaters or cooling down systems. These enhancements enhance power performance. Upkeep requirements stay low as a result of durable construction.

Setup requires a strong foundation and precise placement. Technical assistance covers setup, testing, and training. The design prioritizes toughness under heavy industrial usage. Operational prices stay competitive through energy-efficient home heating. Consistent performance makes certain high result with marginal downtime. Industries rely on this kiln for large-scale, continual handling. Custom adjustments attend to special material properties or manufacturing prices.

(3.613m Rotary Kiln)

Applications of 3.613m Rotary Kiln

The 3.6 13m rotary kiln offers multiple industrial objectives. It processes materials at heats to trigger chain reactions. This equipment is widely used in cement production. Resources like sedimentary rock and clay enter the kiln. Warmth transforms them into clinker, a crucial cement part. The kiln’s dimension enables efficient large-scale output. It stabilizes ability with workable power usage.

The kiln runs in lime calcination. Limestone is heated up to break down right into quicklime. This product is vital for steelmaking, water therapy, and building and construction. The 3.6 m diameter ensures also warm distribution. The 13m length provides adequate retention time for total reactions. This layout reduces unprocessed material.

Minerals like alumina and iron ore gain from this kiln. It gets rid of impurities via regulated home heating. The process upgrades raw ore right into industrial-grade items. The rotary movement mixes products consistently. This stops hotspots and improves product top quality. Flexible rotation rate lets operators enhance handling for various minerals.

Waste treatment is an additional application. The kiln safely processes harmful hazardous waste. Heats damage down toxic compounds right into inert ash. This technique minimizes ecological threats. The kiln’s robust building and construction takes care of corrosive or rough materials. Sealed chambers prevent hazardous exhausts from escaping.

Functional performance is a vital benefit. The kiln uses refractory lining to endure severe warmth. This extends life span and cuts maintenance expenses. Gas alternatives consist of coal, gas, or biomass. Advanced heaters make sure complete combustion. Warmth recuperation systems recycle exhaust gases to preheat inbound materials. This slashes power consumption.

The 3.6 13m rotating kiln matches medium to large manufacturing facilities. Its small footprint fits minimal areas. Modular design permits simple upgrades or fixings. Automation integration makes it possible for specific temperature level and speed control. Sensors check interior problems in actual time. Operators change specifications from another location for constant results.

Longevity and flexibility make this kiln a sensible option. It handles varying product dimensions and wetness degrees. Very little downtime maintains assembly line running efficiently. Industries rely on its integrity for constant procedures. Customizable features satisfy particular handling demands. The kiln continues to be a core possession in material makeover across fields.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of 3.613m Rotary Kiln

What is the 3.6x13m rotary kiln used for? The 3.6x13m rotary kiln processes materials like cement, limestone, and minerals. It heats materials to high temperatures for chemical reactions. These reactions change raw materials into usable products. The kiln handles calcination, thermal decomposition, and sintering. It works in industries like construction, metallurgy, and chemicals. The maximum temperature reaches 1450°C.

How does the 3.6x13m rotary kiln operate? The kiln rotates slowly around its axis. It sits at a slight incline. Raw materials enter the upper end. Gravity moves them downward as the kiln turns. Heat from burners at the lower end creates zones. Materials dry, heat up, and react chemically. Processed material exits the lower end as finished product.

What are the technical specifications of this rotary kiln? The kiln has a 3.6-meter diameter and 13-meter length. Rotation speed ranges from 0.5 to 2.5 RPM. Maximum operating temperature is 1450°C. It uses materials like limestone, clay, and iron ore. Drive systems include motors, gears, and support rollers. The design ensures steady operation under heavy loads.

How is maintenance handled for the rotary kiln? Regular checks prevent breakdowns. Lubricate bearings and gears weekly. Inspect the shell for cracks or warping monthly. Check the refractory lining for wear during shutdowns. Replace damaged bricks quickly. Monitor drive systems for alignment issues. Proper maintenance cuts downtime and extends equipment life.

Is the 3.6x13m rotary kiln energy-efficient? Advanced insulation reduces heat loss. Heat recovery systems reuse exhaust gases. Optimized burners lower fuel use. Adjustable rotation speed matches process needs. Efficient combustion cuts emissions. These features save energy and lower operating costs.

(3.613m Rotary Kiln)