42014A SR7-250Q/20YS Rotary Kiln Burner

Introduction of 42014A SR7-250Q/20YS Rotary Kiln Burner

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. 42014A SR7-250Q/20YS Rotary Kiln Burner refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of 42014A SR7-250Q/20YS Rotary Kiln Burner

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(42014A SR7-250Q/20YS Rotary Kiln Burner)

Specifications of 42014A SR7-250Q/20YS Rotary Kiln Burner

The 42014A SR7-250Q/ 20YS Rotating Kiln Heater is created for industrial applications like concrete manufacturing, lime processing, and mineral calcination. It integrates high efficiency with trustworthy efficiency. The burner sustains dual-fuel procedure, fitting both gas and liquid gas. This versatility allows customers to change in between energy resources based on schedule or expense. The thermal ability reaches up to 250 million BTU per hour, guaranteeing robust handling of large-scale operations. Combustion performance exceeds 95%, reducing fuel waste and decreasing functional costs.

The burner features a sophisticated air circulation system. Adjustable swirl setups and primary-secondary air controls make it possible for accurate flame shape and temperature monitoring. This optimizes warmth transfer within the kiln. The building utilizes high-grade stainless-steel and refractory alloys. These products withstand extreme temperature levels approximately 1600 ° C and resist rust. Resilience is focused on for lasting usage in rough atmospheres. The small, modular style streamlines installment and upkeep. Parts can be replaced without taking apart the whole system, lowering downtime.

Automated control systems keep track of specifications like temperature, stress, and airflow in actual time. Modifications take place immediately to maintain consistent performance. Safety and security mechanisms consist of fire discovery sensing units, pressure safety valve, and emergency situation shutdown protocols. These avoid risks such as surges or gas leaks. Conformity with ISO 14001 and EPA standards guarantees reduced discharges of NOx and CO2. Environmental policies are fulfilled without compromising efficiency.

The interface integrates a touchscreen panel for simple operation. Settings adjustments and diagnostics come through user-friendly food selections. Remote monitoring via IoT connectivity enables operators to track performance from central systems or mobile phones. This makes it possible for fast troubleshooting and data-driven decision-making.

The heater operates accurately in corrosive or high-dust atmospheres. Its robust securing systems avoid particulate access, preserving effectiveness. Personalized arrangements are available to match specific kiln dimensions or procedure requirements. Solution periods are extended due to wear-resistant components. Technical assistance and spare components accessibility make sure marginal interruption throughout maintenance. The 42014A SR7-250Q/ 20YS prioritizes energy cost savings, operational safety and security, and versatility throughout heavy markets.

(42014A SR7-250Q/20YS Rotary Kiln Burner)

Applications of 42014A SR7-250Q/20YS Rotary Kiln Burner

The 42014A SR7-250Q/ 20YS Rotating Kiln Heater offers numerous industrial duties. It is widely used in cement production. The burner heats raw materials to extreme temperatures. This develops clinker, a core part of concrete. The style makes certain secure heat circulation. This improves burning effectiveness. It supports various gas like coal, gas, or biomass. This adaptability aids plants reduce costs and decrease discharges.

Lime producing depends on this burner. It processes limestone into quicklime. Accurate temperature level control is important below. The heater preserves regular heat levels. This improves item high quality. It reduces power usage. The robust develop handles harsh operating conditions. This reduces upkeep demands.

Metal handling plants utilize the heater for ore roasting. Heats get rid of pollutants from ores. The adjustable fire enables customized home heating accounts. This enhances steel recovery rates. The long lasting building and construction stands up to deterioration. This prolongs devices life in challenging environments.

Waste administration systems utilize the burner for risk-free incineration. It destroys harmful products successfully. The burner runs at high thermal arrays. This makes sure full malfunction of toxic substances. It collaborates with waste-derived fuels. This supports green waste disposal techniques.

Chemical and ceramic sectors gain from the burner. It delivers trustworthy heat for processing raw materials. Consistent temperature control makes sure item uniformity. The burner adapts to diverse thermal demands. This makes it suitable for varied manufacturing setups.

The 42014A burner includes advanced control systems. These systems maximize performance. It satisfies rigorous sector standards. It manages demanding applications without failing. Individuals report greater operational effectiveness. Running prices go down substantially over time.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of 42014A SR7-250Q/20YS Rotary Kiln Burner

What is the 42014A SR7-250Q/20YS Rotary Kiln Burner used for? This burner is designed for industrial heating processes in rotary kilns. It provides stable high-temperature flames for materials like cement, minerals, or chemicals. The design ensures efficient fuel combustion. This helps maintain consistent product quality during production.

What temperature range does this burner support? The burner operates between 800°C and 1600°C. Adjustments are possible using the control system. This range suits most kiln-based thermal treatments. Higher temperatures may require custom settings. Regular calibration keeps performance accurate.

What fuels can the burner use? It works with natural gas, diesel, or heavy oil. Dual-fuel options are available for flexibility. Fuel choice depends on cost and local availability. The burner’s nozzles adapt to different viscosities. Proper maintenance prevents clogging from low-quality fuels.

How is maintenance handled for this burner? Inspect nozzles, ignition systems, and valves monthly. Clean carbon deposits or debris promptly. Replace worn parts like gaskets or seals annually. Follow the manual’s lubrication schedule for moving parts. Professional servicing every two years extends lifespan.

What safety features are included? The burner has flame failure detection, automatic shutdown, and pressure sensors. Alerts trigger if temperatures exceed safe limits. Emergency stop buttons are easily accessible. Regular safety checks reduce accident risks. Training operators on protocols is critical.

(42014A SR7-250Q/20YS Rotary Kiln Burner)