50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

Introduction of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design)

Specifications of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

This devices handles lime production. It refines sedimentary rock from 50 to 1000 bunches everyday (TPD). The core is a rotating kiln. This kiln heats limestone very hot. The warmth repels carbon dioxide. This leaves quicklime. The process is called calcination.

We develop these kilns for your details needs. Modification is essential. We adjust the size based upon your needed everyday result. We tailor the style to your raw limestone high quality. We fit the system to your available plant area. We match the fuel type you plan to utilize, like gas, oil, or coal. Our engineering group works very closely with you. We make sure the kiln fits your procedure perfectly.

The kiln construction uses solid products. A thick steel shell gives the main framework. Inside, special refractory blocks line the kiln. This lining withstands severe heat. It likewise keeps heat inside efficiently. The kiln turns slowly. Big tires and rollers sustain this turning. A strong equipment drive powers the turning activity. This rotation relocates the limestone progressively through the warm zone. It guarantees also, full calcination.

Reliable heat use is vital. Many systems consist of a pre-heater tower. This tower makes use of hot exhaust gases to pre-warm inbound limestone. Some systems likewise add a cooler. The cooler recovers warmth from the ended up quicklime. This heat returns into the kiln process. It conserves substantial energy. It lowers your operating costs. Modern heaters give accurate temperature level control. Advanced PLC systems automate procedure. They make the procedure secure and reliable.

The result is high-purity quicklime. This quicklime meets sector criteria. It helps steelmaking, building and construction, chemicals, and ecological usages. Our kilns deliver regular quality lime. They provide lengthy service life with correct care. They are constructed tough for requiring commercial problems.

(50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design)

Applications of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

These kilns warmth sedimentary rock. They make quicklime. This procedure is called calcination. The kilns take care of 50 to 1000 lots of rock each day. You can pick the best dimension. Many industries need this devices.

Steel plants utilize big amounts of lime. Lime purifies molten steel. It removes contaminations. The kilns supply this vital material. Chemical factories likewise depend on lime. Lime is a key component. It makes soft drink ash, calcium carbide, various other chemicals. These kilns supply consistent quality lime.

Ecological jobs need lime too. Lime treats wastewater. It removes hazardous substances. Lime also cleanses flue gases from power plant. It lowers sulfur dioxide exhausts. This aids factories satisfy strict pollution guidelines. The kilns sustain cleaner operations.

Construction is one more big customer. Lime makes building materials. It goes into cement, mortar, plaster. Lime supports dirt for roadways and structures. Reliable kilns make sure stable supply for these projects.

The kilns can be found in different capabilities. You can obtain 50TPD devices. You can get 1000TPD units. Everything in between is feasible. The design adapts to your details needs. Think of your sedimentary rock kind. Consider your fuel source. Think of your plant layout. Engineers tailor the kiln system. They make it fit your scenario. This guarantees reliable procedure.

Other industries use lime thoroughly. Paper mills need it for coagulating. Sugar refineries utilize it to detoxify juice. Food handling uses percentages. The kilns offer all these markets well. Custom style makes integration simpler.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

What does this rotary kiln actually do?
It heats limestone very hot. This process turns limestone into quicklime. Quicklime is essential for steel making, chemicals, and building materials. The kiln is a long, rotating steel cylinder. Limestone tumbles inside while heat transforms it.

What production sizes are available?
We build kilns for many different needs. The smallest handles 50 tons of limestone per day (50TPD). The largest handles 1000 tons per day (1000TPD). Tell us your required daily output. We design the kiln size and power to match it exactly.

Can you customize the design?
Yes, customization is a key feature. Standard designs exist. Your limestone quality, fuel type, and site conditions are unique. We adjust the kiln length, speed, lining materials, and burner system. We make it work perfectly for your specific situation and budget.

Is it energy efficient?
Energy saving is a major design focus. Modern insulation keeps heat inside the kiln. Advanced burner systems use fuel completely. Heat recovery systems capture waste gases. This lowers your operating costs significantly. It also reduces environmental impact.

What about installation and support?
We provide comprehensive service. Our engineers help plan your project layout. We supply detailed installation guides. Technical experts can supervise setup onsite. Training for your operators is included. Spare parts and maintenance advice ensure long, reliable operation.

(50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design)