50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

Introduction of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design)

Specifications of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

This rotary kiln heats up sedimentary rock to make quicklime. It deals with production from 50 loads daily up to 1000 bunches daily. The size fits your certain demands. The kiln uses a rotating cyndrical tube. This style ensures even heating. It likewise makes the procedure reliable. The kiln body uses strong steel. It has special heat-resistant lining within. This lining shields the kiln. It endures very heats. The kiln runs progressively for extended periods. It requires little maintenance.

The system includes essential parts. A feeding gadget places limestone right into the kiln. A drive system turns the kiln cyndrical tube. Assistance rollers keep it steady. A gear system regulates the turning speed. A heater supplies the warmth. You pick the fuel: gas, oil, coal, or others. A discharge system removes the completed quicklime. A dirt collector records particles. This keeps discharges clean.

Power conserving is a major emphasis. Many layouts include a preheater. This uses hot exhaust gases. It warms the sedimentary rock prior to getting in the kiln. This saves substantial fuel. A cooler after that cools the hot quicklime. It recovers heat from the item. This heat commonly returns to the kiln or preheater. This further cuts energy costs. The general procedure is made for reduced power usage. It lowers your operating expense.

Modification is central to this devices. We construct the kiln to match your precise demands. This covers the day-to-day production ability. It additionally includes the physical dimensions. The choice of gas burner is adaptable. We customize the automation degree. You might desire straightforward controls. You might desire full computer control. Unique products take care of various sedimentary rock high qualities. We consider your website format. We adjust to your existing devices. The objective is a kiln that fits your plant perfectly. This guarantees smooth procedure. It gives you the best results.

(50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design)

Applications of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

This tools transforms limestone right into quicklime. It’s important for many industries. The rotating kiln warms sedimentary rock extremely. This process is called calcination. It generates high-grade quicklime accurately. Our kilns take care of 50 to 1000 tons per day. This array fits various service dimensions.

Steel plants need quicklime. It detoxifies liquified iron. It assists remove contaminations. Building relies upon quicklime also. It’s necessary for making cement. It’s used in mortar and plaster. Environmental usages are expanding. Quicklime treats wastewater effectively. It maintains industrial sludge. It controls air pollution in smokestacks.

The chemical market makes use of quicklime commonly. It makes soft drink ash. It generates calcium carbide. It’s key for various other chemicals. Agriculture benefits likewise. Quicklime adjusts dirt pH. It boosts plant returns. It works as an anti-bacterial.

Our rotary kilns are developed for performance. They conserve power. They run dependably. Customization is a major advantage. We adjust the kiln layout to your needs. Consider your particular sedimentary rock type. Consider your exact production objectives. Consider your offered gas source. We readjust the kiln dimension accordingly. We change the furnace. We optimize the product circulation. We make sure the kiln fits your plant design. This tailored approach warranties optimal efficiency. It optimizes your return on investment.

Attributes include durable building. They guarantee lengthy life span. Advanced control systems maintain accurate temperature levels. This consistency yields high-purity quicklime. Reliable warm recovery decreases gas costs. Long lasting refractory lining withstands extreme warmth. Low upkeep style reduces downtime.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

What size rotary kilns do you offer?
We build lime rotary kilns from 50 tons per day to 1000 tons per day. This covers small projects and large industrial needs. TPD means tons per day. Our kilns handle different production scales effectively.

Can you customize the kiln design?
Yes, customization is a key service. We tailor the kiln length, diameter, rotation speed, and slope to match your limestone. We consider your specific mineral properties. We also adapt the heat transfer design for your fuel type. This ensures efficient calcination for your exact situation.

What are the main parts of the kiln?
The core system includes the rotating kiln shell. It has a thick refractory lining inside to handle extreme heat. We include sturdy support rollers and thrust rollers. A reliable drive system turns the kiln steadily. We add a combustion system at one end. We fit a heat exchanger at the other end to save energy. Dedusting equipment is essential for clean operation.

What fuels can the kiln use?
Our kilns work with many common fuels. Natural gas, diesel, heavy oil, and pulverized coal are all options. We design the burner and combustion chamber for your chosen fuel. This gives you flexibility and cost control. You pick the best fuel for your location and budget.

Is the kiln operation automated?
Yes, we include modern control systems. They manage temperature, rotation speed, and feed rate precisely. Sensors monitor key points constantly. Operators see the data clearly. Automation keeps the process stable. It improves lime quality and lowers fuel waste. It also reduces manual work significantly.

(50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design)