50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

Introduction of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design)

Specifications of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

This 50TPD to 1000TPD Lime Stone Calcination Rotary Kiln handles small and huge lime manufacturing needs. We personalize the style to fit your exact requirements. Kiln dimension changes based upon your daily lime result target. We tailor the size, diameter, and rotation rate for your certain sedimentary rock and fuel kind. Gas options include coal, natural gas, diesel, or biomass. Automation levels match your plant’s setup.

The kiln accurately achieves calcination temperatures in between 1100 ° C and 1350 ° C. Exact temperature control makes sure consistent, top notch quicklime. A durable refractory lining safeguards the kiln shell from extreme heat. This lining expands the devices’s working life. The kiln covering makes use of thick, state-of-the-art steel for stamina and sturdiness. Durable assistance rollers and drive gears make certain smooth, stable turning. The kiln’s incline changes conveniently for optimum material movement.

Our design takes full advantage of warm transfer performance. This reduces your gas intake and lowers operating expense. The kiln features a reputable securing system. This decreases warm loss and improves thermal performance. It also controls dirt exhausts efficiently. The equipment runs with low noise degrees. Maintenance is uncomplicated. Access factors are created for very easy evaluation and servicing. A tough structure supports the entire structure. This makes certain long-lasting security throughout procedure. The kiln withstands constant, sturdy use. Its style focuses on operator safety and security. Safety attributes are incorporated throughout the system.

(50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design)

Applications of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

This rotating kiln changes limestone right into quicklime successfully. It deals with abilities from 50 heaps per day up to 1000 heaps daily. This vast array fits different project dimensions. You require a tiny operation or a large plant, this equipment scales to fit. The core procedure is limestone calcination. High heat inside the kiln drives off carbon dioxide. The result is pure, reactive quicklime.

Modification is a vital feature. Every task has unique demands. Our layout team readjusts the kiln especially for your needs. We consider your resources features. We consider your wanted product quality. We consider your details site problems. This tailored approach makes sure optimal efficiency.

The kiln style stresses reliability and effectiveness. It makes use of sophisticated warm exchange methods. This reduces gas usage significantly. Reduced operating costs result. The robust building endures harsh conditions. Lengthy service life is expected. Upkeep is made to be uncomplicated. Downtime is reduced.

The quicklime produced offers several markets. Steel producing counts on it greatly. Water therapy plants use it for filtration. Environmental applications consist of flue gas desulfurization. Construction requires it for materials like cement and mortar. Chemical production uses it as a vital ingredient. This kiln offers the crucial product accurately.

Ownership brings tangible advantages. Constant product high quality is accomplished. Production efficiency is high. Energy usage is optimized. Environmental effect is handled well. The kiln stands for a sound financial investment for lime manufacturing.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of 50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design

What capacity lime kilns do you offer?
We make rotary kilns from 50 tons daily up to 1000 tons daily. Our main line covers 50TPD, 100TPD, 200TPD, 300TPD, 500TPD, and 1000TPD. We can also build kilns for other specific capacities within this range.

Can the kiln design be customized?
Yes, we customize the kiln design. We look at your specific limestone type. We look at your fuel availability. We look at your factory layout. We change the kiln size, the heating system, the materials used inside. We make sure the kiln fits your exact needs perfectly.

What fuels can the kiln use?
Our kilns work with different fuels. Natural gas is common. Diesel oil is common. Coal powder is common. Some designs use biomass. We design the burner system for your chosen fuel. This gives you flexibility. It helps control your operating costs.

How energy-efficient is the kiln?
Our kilns save energy. We use special heat-resistant linings. These linings keep heat inside the kiln well. We add preheaters. Pre-heaters capture hot exhaust gases. These gases warm up the raw limestone before it enters the kiln. This cuts fuel use significantly. We also add coolers. Coolers recover heat from the finished lime. This heat goes back into the process.

Do you offer installation help?
Yes, we provide full support. Our engineers help plan your project. They supervise equipment installation. They train your operators. We supply spare parts. We offer technical help after the kiln starts running. Our goal is your successful operation.

(50TPD Lime Stone Calcination Rotary Kiln 100-1000TPD Lime Rotary Kiln Equipment with Customization Design)