Best ing Big Capacity Magnesite Hematite Calcining Kiln Rotary Kiln

Introduction of Best ing Big Capacity Magnesite Hematite Calcining Kiln Rotary Kiln

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. Best ing Big Capacity Magnesite Hematite Calcining Kiln Rotary Kiln refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of Best ing Big Capacity Magnesite Hematite Calcining Kiln Rotary Kiln

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(Best ing Big Capacity Magnesite Hematite Calcining Kiln Rotary Kiln )

Specifications of Best ing Big Capacity Magnesite Hematite Calcining Kiln Rotary Kiln

This sturdy rotating kiln deals with large-scale calcining for magnesite and hematite. It refines significant quantities effectively. The unit boasts a generous capability. This matches requiring industrial production needs. The kiln operates accurately at heats. The functioning array is 1200-1600 degrees Celsius. This extreme warm guarantees thorough product processing. The cyndrical tube gauges 3.6 meters in size. Its length stretches 60 meters. These measurements provide ample area for responses. Power demands are substantial. The major drive motor utilizes 315 kW. Support group require additional power. The kiln turns continuously. The turning speed readjusts in between 0.5 and 1.5 rpm. This control permits ideal material motion. Refractory cellular linings safeguard the shell. They endure severe warm and chemical wear. The kiln features strong support rollers. Drive rollers preserve appropriate placement. This stops drift during operation. Advanced securing lessens warm loss. It additionally maintains dust consisted of. The kiln incorporates with preheating systems. This boosts thermal effectiveness considerably. Gas alternatives consist of gas, oil, or shattered coal. Heaters are made for full combustion. The style focuses on lengthy life span. It also highlights consistent output top quality. Upkeep gain access to points are attentively put. This streamlines maintenances. The kiln delivers robust efficiency for large mineral handling plants.

(Best ing Big Capacity Magnesite Hematite Calcining Kiln Rotary Kiln )

Applications of Best ing Big Capacity Magnesite Hematite Calcining Kiln Rotary Kiln

This big rotating kiln takes care of magnesite and hematite truly well. It warms large amounts effectively. The kiln revolves product gradually via extreme warm. This controlled burning process is called calcination. Magnesite requires this therapy. Raw magnesite ore goes into the kiln. Extreme warm drives off carbon dioxide gas. The result is magnesia (MgO). Magnesia is essential for making refractory blocks. These blocks line high-temperature heating systems. Steel plants and cement factories rely upon them greatly.

Hematite handling likewise utilizes this kiln type. Hematite is iron ore. Calcination changes hematite considerably. High temperatures remove water particles. Crystal structures transform. The output is iron oxide concentrate. This product has better buildings for iron production. Its magnetic high qualities improve. This assists later splitting up steps. The final product matches pelletizing or direct decrease procedures better.

The kiln runs at very high temperatures. Magnesite calcining requires around 1500-1800 ° C. Hematite requires slightly reduced warm, about 1200-1350 ° C. The environment within is thoroughly handled. Air movement controls the chemical reactions precisely. Product actions progressively from the kiln’s great end to the hot end. It topples constantly. This action ensures even heating up throughout the batch. Consistent product high quality depends on this activity.

Durable materials build the kiln shell. Unique refractory bricks safeguard it inside. This stands up to consistent severe warmth. The kiln layout manages bulk solids dependably. Its plus size indicates large manufacturing runs. High capacity decreases costs per lot. Energy effectiveness issues. Excellent insulation and heat recovery systems assist. They cut gas use. Operators regulate the process thoroughly. Sensors monitor temperature and product flow continuously. This guarantees consistent results set after set. The kiln runs continually for long periods. It offers reputable performance for tough mineral processing tasks.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Best ing Big Capacity Magnesite Hematite Calcining Kiln Rotary Kiln

Here are 5 common questions about our Best-Selling Big Capacity Magnesite Hematite Calcining Rotary Kiln:

What’s the biggest size kiln you offer?
We build large rotary kilns. Our biggest models handle over 1000 tons daily. They are designed for heavy industrial use. These kilns are long and wide. They process large amounts of magnesite or hematite efficiently. Big capacity means more production per run. This saves time and energy.

What fuel does this kiln use?
The kiln is flexible with fuel. It can burn coal, natural gas, or oil. Some setups use producer gas. The choice depends on your local fuel cost and availability. The burner system adjusts easily. This gives you options for operation.

How hot does this kiln get?
This kiln reaches very high temperatures. It easily heats material beyond 1400°C (2550°F). This intense heat is necessary. It drives off impurities in magnesite and hematite. Precise temperature control is key. Our system manages this accurately.

How long does this rotary kiln last?
The kiln is built tough. It uses high-grade refractory bricks inside. The outer shell is thick steel. With proper care, it runs reliably for many years. Regular maintenance is important. This prevents unexpected downtime. Good operation extends its life significantly.

Can you customize the kiln for our specific ore?
Yes, we customize the kiln. Magnesite and hematite properties vary. We adjust the internal design. We modify the heat zones. We fine-tune the rotation speed. We tailor the kiln to your ore’s specific calcining needs. This ensures the best results for your material. Tell us your ore details. We engineer the solution.

(Best ing Big Capacity Magnesite Hematite Calcining Kiln Rotary Kiln )