Capacity 50-1000tpd Magnetite Hematite Rotary Kiln/ Sponge Iron Rotary Kiln/ Activated Carbon Rotary Kiln Plant

Introduction of Capacity 50-1000tpd Magnetite Hematite Rotary Kiln/ Sponge Iron Rotary Kiln/ Activated Carbon Rotary Kiln Plant

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. Capacity 50-1000tpd Magnetite Hematite Rotary Kiln/ Sponge Iron Rotary Kiln/ Activated Carbon Rotary Kiln Plant refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of Capacity 50-1000tpd Magnetite Hematite Rotary Kiln/ Sponge Iron Rotary Kiln/ Activated Carbon Rotary Kiln Plant

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(Capacity 50-1000tpd Magnetite Hematite Rotary Kiln/ Sponge Iron Rotary Kiln/ Activated Carbon Rotary Kiln Plant)

Specifications of Capacity 50-1000tpd Magnetite Hematite Rotary Kiln/ Sponge Iron Rotary Kiln/ Activated Carbon Rotary Kiln Plant

Our rotary kiln plants deal with capacities from 50 to 1000 tons per day. They process magnetite, hematite, sponge iron, and activated carbon. Each kiln is constructed for high performance and reliability. The style utilizes sturdy products like refractory bricks and steel alloys. This ensures lengthy service life under extreme temperatures.

The magnetite/hematite rotating kiln operates in between 800 ° C and 1300 ° C. It converts raw ore right into focused iron oxides. The procedure consists of preheating, decrease, and cooling down stages. Fuel choices include coal, gas, or biomass. A PLC system controls temperature level and turning rate. This guarantees consistent result top quality.

The sponge iron rotary kiln creates straight lowered iron from iron ore pellets. It runs at 950 ° C to 1100 ° C. A countercurrent circulation system makes the most of warmth transfer. The kiln’s inclined framework permits steady product movement. Dirt collection units lower discharges. A water-cooling system maintains the final product.

The triggered carbon rotary kiln reactivates spent carbon or generates brand-new carbon from raw materials. It operates at 600 ° C to 900 ° C. Steam or chemical activation methods are supported. The kiln consists of closed seals to avoid oxidation. An integrated testing system types bits by dimension. This makes sure uniform activation and adsorption capacity.

All kilns include modular styles. They adapt to various manufacturing ranges. Customized sizes and sizes are offered. Insulation layers lessen warmth loss. Upkeep gain access to factors streamline assessments. Drive systems make use of equipment or chain systems. They provide stable turning with low power use.

These plants serve mining, metallurgy, and ecological markets. They recover metals, deal with waste, and detoxify air or water. Automation reduces labor costs. Safety systems keep track of stress and gas degrees. Optional attachments consist of waste warmth recovery units. They cut gas usage by reusing excess warm.

Resilient building and construction takes care of rough and harsh materials. Testing covers tons capability and thermal stress and anxiety. Setup assistance consists of foundation preparation and driver training. Extra components like thermocouples and refractory cellular linings are easily available. Performance guarantees cover outcome uniformity and energy performance.

(Capacity 50-1000tpd Magnetite Hematite Rotary Kiln/ Sponge Iron Rotary Kiln/ Activated Carbon Rotary Kiln Plant)

Applications of Capacity 50-1000tpd Magnetite Hematite Rotary Kiln/ Sponge Iron Rotary Kiln/ Activated Carbon Rotary Kiln Plant

Rotary kilns with capabilities from 50 to 1000 bunches daily (tpd) are essential for commercial handling. The Magnetite Hematite Rotary Kiln manages iron ore conversion. It refines hematite right into magnetite through controlled home heating. This step enhances ore high quality for steel production. The kiln operates at high temperatures to guarantee effective reduction. It sustains basic material consistency. Steel makers rely upon this system to meet large demands.

The Sponge Iron Rotary Kiln generates direct decreased iron (DRI). It uses iron ore pellets or swellings together with coal or gas. The decrease process eliminates oxygen from the ore. The result is sponge iron, a vital material for electrical arc furnaces. This kiln type makes sure precise temperature control. It decreases power waste. Industries benefit from its flexibility to different raw material grades.

The Turned On Carbon Rotary Kiln reactivates used carbon. Warmed to extreme temperatures, it burns off pollutants. Reactivated carbon reclaims adsorption capacity. This procedure is important for water treatment, air purification, and gold recovery. The kiln’s design allows adjustable retention times. Customers maximize outcome based upon carbon kind. Its efficiency lowers operational prices for recycling applications.

All 3 kiln types share robust building. They make use of refractory cellular linings to endure warmth. Advanced seals protect against warm loss. Automation systems keep track of temperature, stress, and airflow. Upkeep is streamlined due to modular parts. These features ensure integrity in continuous operation.

The 50-1000tpd array matches tiny to big centers. Customized configurations address certain material demands. Lower capability devices offer particular niche markets. Higher capability versions fulfill heavy commercial needs. Each kiln is designed for minimal environmental influence. Exhaust control systems comply with guidelines. Energy-efficient burners reduce gas consumption.

Longevity and efficiency specify these rotary kilns. They manage abrasive and high-temperature products without destruction. Regular output high quality satisfies sector requirements. Operators achieve lasting price savings via minimized downtime. Training and technological support are provided for smooth combination.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Capacity 50-1000tpd Magnetite Hematite Rotary Kiln/ Sponge Iron Rotary Kiln/ Activated Carbon Rotary Kiln Plant

What is a Capacity 50-1000tpd Magnetite Hematite Rotary Kiln? This rotary kiln processes iron ore into usable products. It handles magnetite or hematite ores. The machine works under high temperatures. It transforms raw materials into concentrated forms. The capacity ranges from 50 to 1000 tons daily. Industries use it for efficient ore processing.

How does a Sponge Iron Rotary Kiln work? The kiln heats iron ore with carbon. This happens in a controlled environment. The reduction process removes oxygen from the ore. Sponge iron forms as a result. The design ensures even heat distribution. High thermal efficiency reduces energy waste. The system supports continuous production. It meets industrial demands for quality sponge iron.

What are the key features of an Activated Carbon Rotary Kiln Plant? The plant reactivates spent carbon. It uses high-temperature roasting. The kiln’s structure resists corrosion. Temperature control systems maintain precision. It handles multiple carbon types. Dust removal systems keep emissions low. Automation reduces manual intervention. The setup ensures consistent reactivation quality.

What industries use these rotary kilns? Steel plants rely on sponge iron kilns. Mining companies process hematite or magnetite. Environmental sectors use activated carbon kilns for purification. Chemical industries depend on these systems for material processing. The kilns suit large-scale operations. They adapt to varied raw material grades.

Can these kilns be customized? Manufacturers adjust kiln dimensions. Heating zones are modified for specific needs. Control systems upgrade for better automation. Linings change to handle different materials. Capacity scales within the 50-1000tpd range. Custom solutions address unique site conditions. Technical support ensures proper integration.

(Capacity 50-1000tpd Magnetite Hematite Rotary Kiln/ Sponge Iron Rotary Kiln/ Activated Carbon Rotary Kiln Plant)