Large factory auto rotary kiln for activated carbon rotary klin rotary calciner

Introduction of Large factory auto rotary kiln for activated carbon rotary klin rotary calciner

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. Large factory auto rotary kiln for activated carbon rotary klin rotary calciner refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of Large factory auto rotary kiln for activated carbon rotary klin rotary calciner

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(Large factory auto rotary kiln for activated carbon rotary klin rotary calciner)

Specifications of Large factory auto rotary kiln for activated carbon rotary klin rotary calciner

The huge factory car rotary kiln for triggered carbon is designed for high-efficiency calcination. It processes resources right into triggered carbon via regulated heating. The kiln’s primary framework makes use of stainless-steel and reinforced refractory blocks. This combination guarantees toughness under severe temperatures. The external shell density varies from 20 to 40 mm based upon design dimension. Internal diameters vary between 1.5 and 3.5 meters. Overall size covers 15 to 40 meters. Optimum running temperature reaches 1200 ° C. Home heating is accomplished via gas, oil, or electrical resources. Warm distribution is uniform across the rotating chamber. Rotation speed adjusts between 0.5 and 5 RPM. Variable frequency drives allow specific control. The tilt angle changes approximately 5 levels. This assists control material circulation rate. A 15-75 kW electrical motor powers the rotation. Sturdy gearboxes transfer torque efficiently. The kiln processes 1 to 10 tons of material hourly. Feedstock gets in through a secured hopper. Release takes place using a cooled down screw conveyor. Temperature level sensing units check zones in actual time. Information feeds right into a central PLC system. Operators change criteria by means of a touchscreen user interface. Safety and security systems consist of stress safety valve and emergency situation brakes. Overheat sets off automatic closures. Thermal insulation decreases energy loss. Outside surface temperature levels remain below 60 ° C. Dust collection devices link to tire ports. Discharges meet global environmental standards. Modular design allows easy part replacement. Customization sustains different product qualities. Optional features include remote surveillance. The kiln works constantly for 8,000 hours between maintenance cycles. Lubrication factors are accessible for quick maintenance. Spare parts like rollers and bearings are standardized. Installation requires a reinforced concrete base. Electric supply requires three-phase 380V power. Gas or oil burners require separate gas lines. Training covers procedure and fundamental troubleshooting. Technical assistance is readily available 24/7.

(Large factory auto rotary kiln for activated carbon rotary klin rotary calciner)

Applications of Large factory auto rotary kiln for activated carbon rotary klin rotary calciner

Big factory auto rotating kilns for activated carbon production deal with high-temperature handling efficiently. These systems transform resources like coconut shells, coal, or timber into activated carbon with controlled home heating. The rotary design makes sure even heat distribution, which is essential for developing a permeable structure in the final product. This porosity gives turned on carbon its adsorption power, making it valuable in several sectors.

Triggered carbon from rotating calciners cleans up air and water. Factories utilize it to eliminate contaminants from industrial exhausts. Water treatment plants depend on it to filter contaminants like chemicals and heavy steels. The high area of the carbon enables it to trap pollutants efficiently.

The kilns also support chemical processing. They reactivate invested carbon by burning soaked up substances, recovering its adsorption ability. This reduces waste and lowers costs for sectors needing multiple-use filtering materials. Mining operations make use of reactivated carbon to extract gold from ore, improving healing rates.

Auto rotary kilns change temperature, rotation rate, and air flow immediately. This precision reduces human mistake and makes certain regular item quality. Advanced insulation keeps warm inside the chamber, conserving energy. Durable products like refractory cellular linings deal with extreme temperatures without damaging down, minimizing downtime.

These systems operate in constant procedure mode, boosting result for large-scale factories. Reduced upkeep demands make them affordable gradually. Security attributes like pressure sensing units and emergency situation cooling protect against crashes during operation.

Rotary calciners fulfill strict environmental requirements by controlling emissions during manufacturing. They support lasting practices by making it possible for product reuse and decreasing raw source usage. Industries requiring trusted, high-volume activated carbon production select rotating kilns for their efficiency and flexibility.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Large factory auto rotary kiln for activated carbon rotary klin rotary calciner

What is the main use of the large factory auto rotary kiln? The rotary kiln processes raw materials like wood, coal, or coconut shells into activated carbon. It heats materials at high temperatures in a controlled oxygen-free environment. This removes impurities and creates a porous structure. The result is high-quality activated carbon used in water filtration, air purification, and industrial processes.

How does the rotary kiln control temperature? The system uses automated sensors to monitor heat levels inside the cylinder. Adjustments happen in real time through a central control panel. This ensures even heating across all material. Precise temperature management prevents overheating or underheating. Consistent results are guaranteed for each batch.

What makes this kiln energy-efficient? Insulation layers trap heat inside the rotating chamber. A heat recovery unit captures excess thermal energy from exhaust gases. Recycled heat preheats incoming materials. This cuts fuel consumption and reduces operating costs. Lower energy use also minimizes environmental impact.

How often does the kiln need maintenance? Routine checks are done weekly for parts like gears, bearings, and seals. Lubrication of moving components happens monthly. Internal inspections for wear or residue buildup are recommended every six months. Most parts are designed for easy access. Downtime is minimal due to modular replacement options.

What safety features does the kiln include? Emergency stop buttons are installed at key points around the machine. Pressure release valves prevent gas buildup inside the chamber. Temperature alarms trigger automatically if readings exceed safe limits. Fire suppression systems activate in case of combustion risks. Operators receive training on safety protocols before handling equipment.

(Large factory auto rotary kiln for activated carbon rotary klin rotary calciner)