Zhongde Group Small rotary kiln for activated carbon

Introduction of Zhongde Group Small rotary kiln for activated carbon

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. Zhongde Group Small rotary kiln for activated carbon refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of Zhongde Group Small rotary kiln for activated carbon

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(Zhongde Group Small rotary kiln for activated carbon)

Specifications of Zhongde Group Small rotary kiln for activated carbon

The Zhongde Team Small Rotary Kiln for triggered carbon provides dependable efficiency in industrial applications. The kiln processes basic materials right into high-quality activated carbon with controlled thermal treatment. It suits little to medium production demands. The rotary kiln style makes certain efficient warmth distribution. This advertises constant carbon activation.

The kiln body uses state-of-the-art stainless steel. This material stands up to corrosion and handles high temperatures. The inner cellular lining includes refractory bricks. These bricks boost thermal insulation. They decrease warm loss. The kiln runs at temperatures in between 500 ° C and 950 ° C. Users change temperature levels based upon feedstock and desired carbon residential or commercial properties.

The kiln’s diameter varies from 1.2 to 2.5 meters. Its length varies from 12 to 30 meters. These dimensions suit different production scales. The turning rate changes between 0.5 and 2.5 RPM. Variable rate control optimizes material retention time. This makes certain detailed activation.

A gas or electric heater powers the kiln. Fuel options include gas, gas, or biogas. The system keeps secure temperature levels. It lessens energy waste. An automated control panel checks temperature level, rotation speed, and air flow. Sensors give real-time data. Operators readjust specifications for accuracy.

The kiln includes safety functions. Emergency stop features protect against overheating. Pressure safety valve shield versus gas build-up. The sealed layout limits discharges. It fulfills ecological criteria. Maintenance needs are low. Accessibility points streamline assessment and cleaning.

The Zhongde Group kiln supports multiple feedstocks. Coconut shells, timber, and coal process effectively. Wetness web content up to 25% is acceptable. The kiln’s incline angle changes in between 2% and 5%. This manages material movement. Discharge systems cool the end product swiftly. This protects porosity and surface.

Installation needs a strengthened concrete base. Electric or gas links need to satisfy regional codes. Technical support is readily available for arrangement and calibration. Training covers procedure and troubleshooting. Extra parts include thermocouples, electric motors, and seals.

The kiln’s small design saves flooring space. Sound degrees stay below 75 decibels throughout procedure. Power intake varies from 300 to 800 kWh per load. Performance relies on feedstock and activation time. Manufacturing ability gets to 1 to 5 lots daily. Output varies with product density and handling specifications.

Longevity makes sure long life span. Normal maintenance prolongs functional reliability. The kiln matches startups and increasing facilities. Customized configurations deal with certain needs.

(Zhongde Group Small rotary kiln for activated carbon)

Applications of Zhongde Group Small rotary kiln for activated carbon

Zhongde Group’s small rotary kiln is designed for creating triggered carbon effectively. Activated carbon is commonly made use of in markets like water therapy, air purification, chemical handling, and metallurgy. This tools deals with carbonization and activation processes in one system. It functions well for resources such as timber, coconut coverings, and coal. The kiln’s portable size makes it excellent for tiny to tool manufacturing demands.

The rotating kiln uses high-temperature heating to transform organic products right into turned on carbon. The process makes sure also heat circulation. This leads to a high area and porosity. These buildings make the carbon effective for adsorption. The kiln’s layout enables accurate temperature level control. Operators can adjust setups for various materials. This adaptability improves item top quality.

Water therapy plants depend on triggered carbon to get rid of contaminants. The little rotating kiln produces carbon that filters heavy metals and organic toxins. Air purification systems utilize it to catch hazardous gases. Factories benefit from its function in chain reactions and gas recovery. The kiln’s longevity makes sure long-term operation with marginal downtime. Upkeep is simple. This decreases functional prices.

Energy effectiveness is an essential feature. The kiln’s insulation decreases warm loss. Fuel usage remains low. Exhausts meet environmental requirements. This straightens with sustainable manufacturing goals. The system incorporates with existing configurations easily. Installment needs limited area. Training for drivers is basic. Technical support is offered for repairing.

Zhongde Team customizes kilns based on client demands. Modifications include size, heating methods, and automation degrees. This ensures compatibility with certain assembly line. The tools fits startups and expanding organizations. It balances efficiency with affordability.

Triggered carbon from this kiln fulfills industry accreditations. Quality checks take place at every phase. Consistency in output builds depend on with customers. The kiln’s integrity supports continual production. Delays or flaws are uncommon.

Ecological regulations push industries to adopt cleaner innovations. This rotating kiln helps business remain compliant. Its reduced waste result lines up with green techniques. Reusing heat from the procedure better reduces power use.

Zhongde Team concentrates on advancement and functionality. The little rotating kiln addresses modern-day industrial needs. It provides top notch triggered carbon for diverse applications. Efficiency and sustainability are focused on. Customer feedback highlights its function in boosting operational effectiveness.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Zhongde Group Small rotary kiln for activated carbon

What is a Zhongde Group Small Rotary Kiln used for?
The Zhongde Group Small Rotary Kiln processes activated carbon. It heats materials at high temperatures in a rotating drum. This method ensures even heating. It works for making activated carbon from raw materials like wood or coconut shells. The process removes impurities. It increases the carbon’s surface area for better adsorption.

Why choose this rotary kiln for activated carbon production?
The design is compact. It fits small to medium production needs. The kiln operates efficiently. It uses less energy. Temperature control is precise. This ensures consistent product quality. The rotating system prevents material clumping. It boosts output reliability. Maintenance is simple. It reduces downtime.

How does the kiln handle different raw materials?
The kiln adjusts to various feedstocks. Settings like temperature and rotation speed can change. This flexibility suits materials like coal, wood, or coconut shells. The system accommodates different moisture levels. It ensures optimal carbonization. Users get uniform results regardless of input.

What maintenance does the kiln require?
Routine checks focus on key parts. The rotating seals and heating elements need regular inspection. Lubrication of moving parts is essential. Wear-prone components like liners are easy to replace. Maintenance schedules are straightforward. They minimize operational disruptions. The kiln’s durability lowers long-term costs.

Is the kiln environmentally friendly?
The kiln includes emission control systems. It captures gases and particulates during operation. Advanced burners reduce fuel use. Heat recovery features cut energy waste. The design meets environmental standards. It supports sustainable production practices. Waste generation is minimal. Disposal is managed safely.

(Zhongde Group Small rotary kiln for activated carbon)