New Model 3.0*45m Charcoal Rotary Kiln

Introduction of New Model 3.045m Charcoal Rotary Kiln

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. New Model 3.045m Charcoal Rotary Kiln refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of New Model 3.045m Charcoal Rotary Kiln

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(New Model 3.045m Charcoal Rotary Kiln)

Specifications of New Model 3.045m Charcoal Rotary Kiln

The New Design 3.0 45m Charcoal Rotary Kiln delivers trustworthy, reliable manufacturing. Its core style fixate a durable 3.0 meter diameter cyndrical tube. This cylinder runs 45 meters long. This size offers considerable capacity for consistent charcoal outcome.

Durable materials ensure lengthy service life. High-grade steel creates the main covering. Premium refractory bricks line the inside. This lining withstands extreme warm. It shields the kiln framework. A thick insulation layer covers the outside. This layer maintains heat inside the chamber. It cuts power waste. It likewise makes the surface more secure for employees.

The kiln runs properly at heats. It reaches 800 to 1200 degrees Celsius. This range is optimal for charcoal carbonization. Precise temperature level control is crucial. The system consists of advanced sensing units. These sensors keep an eye on warmth continuously. Operators adjust setups easily. This control guarantees uniform charcoal top quality batch after set.

Power comes from a strong drive system. A powerful motor transforms the kiln efficiently. Variable rate control is typical. Operators transform the turning speed. This adjustment enhances processing time for different products. Durable assistance rollers hold the kiln securely. They allow consistent rotation. Thrust rollers protect against undesirable motion. This stability is crucial for risk-free, continuous procedure.

The layout focuses on efficiency. The large size deals with much more material per run. Efficient insulation slashes gas costs. The automated control system decreases manual labor. It reduces the possibility of errors. This kiln fulfills strict environmental requirements. It creates charcoal successfully. It lasts longer. It reduces operating prices. This design is a strong selection for significant charcoal producers. It deals with the work. It conserves cash. It delivers trustworthy results.

(New Model 3.045m Charcoal Rotary Kiln)

Applications of New Model 3.045m Charcoal Rotary Kiln

The brand-new Design 3.0 45m Charcoal Rotating Kiln tackles massive charcoal manufacturing efficiently. Its size deals with substantial volumes of basic material like wood chips, sawdust, coconut shells, or bamboo. This is optimal for businesses requiring stable, high-output charcoal production.

The kiln’s layout makes certain outstanding warm distribution throughout the long chamber. Raw materials receive regular heating. This harmony is crucial. It guarantees high-grade charcoal every set. Operators see much better returns and much less waste. The procedure ends up being extra foreseeable.

Power performance is a major advantage. Advanced insulation and maximized air movement lessen heat loss. Less fuel is needed to maintain the high temperatures needed for carbonization. This lowers operating expense considerably. Businesses conserve cash with time.

The robust construction manages continual operation well. It endures the requiring high-temperature setting inside. Maintenance needs are decreased. Downtime reduces. Manufacturing timetables run smoother.

This kiln stands out at making biochar also. Exact temperature level control is feasible. This permits customizing the charcoal homes for dirt improvement. Farmers and environmental jobs take advantage of this ability.

Turned on carbon production is an additional solid application. The kiln gives the preliminary high-grade charcoal base. Manufacturers then refine this base better into activated carbon for purification and filtration usages.

The design also works for converting certain waste streams right into useful charcoal. It uses an efficient remedy for biomass use. This supports sustainable source management goals.

Functional control is uncomplicated. Modern systems allow surveillance and adjustment of temperature, turning rate, and air flow. This streamlines attaining the preferred charcoal features. Regular item top quality is simpler to maintain.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of New Model 3.045m Charcoal Rotary Kiln

Here are 5 FAQs for the New Model 3.045m Charcoal Rotary Kiln:

What does this kiln do?
This rotary kiln turns wood or biomass into charcoal. It uses high heat in a controlled, oxygen-limited environment. This process is called pyrolysis. The kiln continuously rotates the material. This ensures even heating and consistent charcoal quality.

What’s new about Model 3.045m?
This model features a larger 3.0 meter diameter and longer 45 meter length. The design improves heat transfer efficiency. It uses upgraded refractory lining for better heat retention. The drive system is more robust. It handles higher loads smoothly. Advanced seals minimize heat and gas leaks.

How much charcoal can it make?
The increased size significantly boosts output. Expect 20-30% more charcoal per hour compared to older, smaller models. Actual output depends on your raw material type and moisture content. The continuous design allows stable, high-volume production.

What fuel does it need?
This kiln uses the pyrolysis gases it produces. These gases are captured and burned. This provides most of the heat needed. You need a small amount of initial fuel like gas or wood to start. This makes the kiln very fuel-efficient overall. It cuts down on external fuel costs.

Is it safe to operate?
Safety is a priority. The kiln has multiple temperature sensors. These constantly monitor conditions. Automatic control systems adjust the burners. They prevent dangerous overheating. Pressure relief valves are installed. Emergency stop functions are standard. Operators must follow the provided safety procedures. Proper training is essential.

(New Model 3.045m Charcoal Rotary Kiln)