100 tons 200 large active quick curing lime vertical shaft kiln lime rotary kiln

Introduction of 100 tons 200 large active quick curing lime vertical shaft kiln lime rotary kiln

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. 100 tons 200 large active quick curing lime vertical shaft kiln lime rotary kiln refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of 100 tons 200 large active quick curing lime vertical shaft kiln lime rotary kiln

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(100 tons 200 large active quick curing lime vertical shaft kiln lime rotary kiln)

Specifications of 100 tons 200 large active quick curing lime vertical shaft kiln lime rotary kiln

The 100-ton 200 huge active quick-curing lime upright shaft kiln incorporated with a rotating kiln supplies high-efficiency lime manufacturing. This system takes care of massive commercial needs, processing raw limestone right into quicklime with precision. The upright shaft kiln operates making use of innovative thermal innovation, ensuring uniform heat circulation. The layout enables fast treating, cutting handling time while keeping quality. The rotating kiln complements this with constant turning, enhancing product exposure to warm. Both units work together to optimize outcome, rising to 100 tons daily.

The vertical kiln features a compact structure, saving area in commercial configurations. Its interior refractory lining withstands severe temperatures as much as 1350 ° C. Automated controls adjust air flow and fuel supply, maximizing burning. The rotating kiln’s likely cyndrical tube style makes sure gradual material motion, promoting full calcination. Gas options consist of coal, gas, or biomass, providing flexibility for different energy resources. Warm recuperation systems reuse excess energy, reducing gas intake.

Trick specs cover measurements, products, and performance. The upright shaft kiln steps 6 meters in height with a 3.5-meter size. The rotating kiln expands 15 meters in size, with a 2.8-meter size. Both devices use high-grade steel alloys and ceramic insulation for toughness. Power needs range from 150-200 kW, relying on functional load. Temperature level security stays within ± 20 ° C throughout peak cycles. Manufacturing prices readjust in between 80-100 bunches per day by means of variable rate drives.

Emission controls include dirt enthusiasts and sulfur scrubbers, satisfying environmental standards. Sound degrees remain below 85 dB throughout procedure. Upkeep includes routine inspections of burners, motors, and seals. The system’s modular layout allows easy component substitute, decreasing downtime. Operational training focuses on safety methods and performance optimization.

The consolidated kiln system matches concrete plants, steel mills, and chemical industries. It processes limestone portions sized 50-150 mm, producing 90% pure quicklime. Moisture web content in resources have to stay under 5% for ideal results. Air conditioning systems bring output temperatures to 80 ° C prior to packaging. Lifespan price quotes surpass 15 years with appropriate maintenance. Technical support covers installation, calibration, and troubleshooting.

(100 tons 200 large active quick curing lime vertical shaft kiln lime rotary kiln)

Applications of 100 tons 200 large active quick curing lime vertical shaft kiln lime rotary kiln

The 100-ton upright shaft kiln and 200-ton rotating kiln system creates premium quick-curing lime for commercial usage. This tools heats up sedimentary rock effectively. The upright kiln uses a compact design. It ensures active lime forms rapidly. The rotary kiln deals with larger batches. Both interact to satisfy high demand. Industries like steelmaking count on this lime. Steel plants require pure lime to remove pollutants. This system supplies constant results. Building and construction companies utilize the lime for concrete. It strengthens concrete and accelerate treating. Chemical factories process it right into calcium substances. These are made use of in plastics, paints, and plant foods. Water treatment plants use lime to readjust pH levels. It counteracts acidic wastewater safely. The kilns run continuously. They conserve power by recycling heat. Automation minimizes manual work. Sensors check temperature level and stress. Operators readjust setups in genuine time. Upkeep is straightforward. Resilient materials extend the equipment’s lifespan. The upright kiln heats up sedimentary rock evenly. Hot air flows upward via the shaft. Gas burns at the bottom. Limestone breaks down right into lime and co2. The rotating kiln turns gradually. This blends products for consistent home heating. Both kilns produce low dirt emissions. Filters catch bits before launch. This meets ecological standards. Small manufacturing facilities gain from the upright kiln’s compact dimension. Huge plants utilize both kilns for greater outcome. The system adapts to different fuel types. Coal, gas, or biomass can power it. Users cut costs by changing fuels based upon availability. Quick healing lowers processing time. Lime is ready for packaging or transportation faster. The end product has high sensitivity. It dissolves quickly in industrial procedures. This enhances production efficiency. Farmers spread out lime on fields to reduce soil acidity. It boosts crop development naturally. Mining operations support soil with lime. It protects against landslides during excavation. Mixer utilize lime to deal with corn. This makes tortillas and other items. The kilns support diverse applications. Their reliability guarantees constant supply. Organizations conserve money with lower energy usage. Waste is reduced with accurate control. Employees run the system securely. Educating programs are offered for brand-new users. Technical support addresses problems swiftly. Extra components are simple to resource. The equipment works in severe conditions. Heats and heavy tons create no damages. Long-lasting efficiency stays constant.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of 100 tons 200 large active quick curing lime vertical shaft kiln lime rotary kiln

The 100-ton 200 large active quick curing lime vertical shaft kiln produces high-quality quicklime for industries like steelmaking, construction, and chemical processing. It heats limestone to extreme temperatures, breaking it into calcium oxide. The vertical design saves space. The system uses advanced airflow control for even heat distribution.

What is the daily output? The kiln produces up to 100 tons of quicklime daily. This depends on limestone quality and operational settings. The vertical structure allows continuous feeding and discharge. This boosts efficiency. The quick-curing feature shortens processing time compared to traditional kilns.

How does quick curing work? High-temperature zones inside the kiln activate faster chemical reactions. Optimized airflow removes moisture quickly. This reduces curing time. The process maintains consistent lime quality. Precise temperature controls prevent under-burning or over-burning.

What fuel does it use? The kiln runs on coal, gas, or biomass. Fuel choice affects operating costs and emissions. The design includes heat-recovery systems. These reuse excess heat, cutting fuel use by up to 20%. Insulation layers minimize heat loss.

Is maintenance complicated? The kiln requires minimal upkeep. Durable refractory materials withstand high temperatures. Access points allow easy inspection and cleaning. Regular checks on fans and motors prevent breakdowns. Automated controls reduce manual adjustments. Spare parts are widely available.

What makes it better than rotary kilns? Vertical shaft kilns need less space. They heat materials more directly, saving energy. Quick curing speeds up production. Lower installation costs appeal to medium-scale operations. The design handles smaller limestone sizes effectively. Rotary kilns suit larger, continuous projects but cost more to build and run.

(100 tons 200 large active quick curing lime vertical shaft kiln lime rotary kiln)