Continuous Non-metallic Rotary Kiln With 30-300kg/h Capacity

Introduction of Continuous Non-metallic Rotary Kiln With 30-300kg/h Capacity

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. Continuous Non-metallic Rotary Kiln With 30-300kg/h Capacity refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of Continuous Non-metallic Rotary Kiln With 30-300kg/h Capacity

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(Continuous Non-metallic Rotary Kiln With 30-300kg/h Capacity)

Specifications of Continuous Non-metallic Rotary Kiln With 30-300kg/h Capacity

The Continuous Non-metallic Rotary Kiln with a capability variety of 30– 300 kg/h is developed for high-temperature processing of non-metallic products such as porcelains, drivers, minerals, and industrial powders. Its robust building makes certain sturdiness and effective thermal performance. The kiln includes a cylindrical, non-metallic body made from high-grade refractory materials like alumina-silica composite, ensuring resistance to thermal shock and chemical corrosion. The inside is lined with multi-layer insulation to minimize warm loss and enhance energy performance. The kiln operates constantly, allowing uniform home heating and consistent item quality. The adjustable rotational rate (0.5– 5 RPM) is controlled through a variable regularity drive, permitting precise handling of product residence time. Heating is attained via electric or gas-fired systems, with temperatures flexible up to 1200 ° C, checked by thermocouples and automated control systems. The kiln’s diameter varies from 500 mm to 1500 mm, with lengths covering 3– 15 meters, customized to certain manufacturing requirements. It includes a feed receptacle for automated material input and a discharge system for cooled down outcome, lessening hand-operated treatment. Power requirements vary between 15– 75 kW, depending upon dimension and configuration, with options for 380V/50Hz or personalized voltage. Safety and security attributes include overheat protection, emergency situation stop mechanisms, and gas leakage detectors (for gas-fired designs). The kiln supports inert or regulated ambiences for oxidation-sensitive procedures. Optional attachments consist of exhaust gas treatment systems, real-time surveillance software program, and custom refractory cellular linings for specialized applications. Maintenance is streamlined with modular components and easy-access panels. Perfect for small to medium-scale commercial use, this rotating kiln equilibriums flexibility, performance, and dependability, making it suitable for calcination, pyrolysis, and thermal decomposition procedures. Warranty and technical support are supplied, with a typical lifespan of 8– 10 years under appropriate operation.

(Continuous Non-metallic Rotary Kiln With 30-300kg/h Capacity)

Applications of Continuous Non-metallic Rotary Kiln With 30-300kg/h Capacity

The continuous non-metallic rotating kiln with a capability variety of 30-300 kg/h is a flexible thermal handling service created for little to medium-scale commercial and study applications. Its durable layout makes certain uniform warmth circulation, accurate temperature control, and effective material handling, making it suitable for refining non-metallic products across diverse sectors.

In the minerals and building and construction industry, this kiln excels in calcining products like gypsum, kaolin, and sedimentary rock. By getting rid of chemically bound water or co2, it transforms raw gypsum right into plaster, kaolin into metakaolin (a pozzolanic additive for concrete), and sedimentary rock into quicklime for concrete production. The continual operation makes certain constant outcome for construction product production.

Ceramics and progressed materials industries make use of the kiln for sintering ceramic powders, creating high-strength components for electronic devices, aerospace, and equipment. It additionally refines catalyst supports, such as alumina or silica-based substratums, making certain optimal porosity and thermal stability for chain reactions. The flexible rotational rate and temperature profiles fit varied ceramic make-ups.

Environmental applications include dirt removal, where contaminated dirt is heated up to volatilize hydrocarbons or heavy steels, and biochar manufacturing using biomass pyrolysis. The kiln’s regulated setting transforms organic waste into biochar for carbon sequestration or agricultural usage, lining up with sustainability objectives.

In chemical manufacturing, the kiln triggers carbon, processes zeolites for adsorbents, and calcines stimulants for petrochemical or pharmaceutical industries. Its ability to handle granular or powdered feedstocks ensures efficient thermal therapy of specialty chemicals.

The kiln additionally sustains light-weight aggregate production by increasing products like perlite or vermiculite for insulation and building. Furthermore, it processes silica sand for glass manufacturing and refractory materials, making sure high-purity outcomes.

With a throughput of 30-300 kg/h, this rotating kiln fits pilot plants, R&D labs, and little manufacturing units. Its energy-efficient style, adaptability to multiple fuels, and reduced upkeep needs make it an economical choice for businesses seeking scalable thermal handling services. Whether for industrial minerals, porcelains, environmental remediation, or chemicals, this kiln delivers accuracy, dependability, and adaptability in non-metallic material processing.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Continuous Non-metallic Rotary Kiln With 30-300kg/h Capacity

**What is a continuous non-metallic rotary kiln used for?**
A continuous non-metallic rotary kiln is designed for thermal processing of non-metallic materials like ceramics, minerals, catalysts, or industrial waste. It enables calcination, sintering, drying, or decomposition of materials at high temperatures (up to 1200°C+) in a controlled, continuous flow. Common applications include producing activated carbon, refining clay, recycling lithium battery materials, or treating solid waste.

**How does the 30-300kg/h capacity rotary kiln work?**
Material is fed into the rotating inclined drum, which is heated externally by gas, electric, or oil-based burners. As the kiln rotates, the material tumbles and moves toward the discharge end, undergoing gradual heating. Temperature zones are adjustable to suit specific process requirements. Continuous operation ensures steady output, automation compatibility, and energy efficiency.

**What factors determine the kiln’s capacity range (30-300kg/h)?**
Capacity depends on material density, moisture content, retention time, and thermal requirements. For lightweight materials like activated carbon, throughput reaches the upper limit (300kg/h), while dense minerals may operate at lower rates. Adjusting rotation speed, tilt angle, and temperature profile optimizes output. Customizable drum length and diameter further tailor capacity.

**Which materials are suitable for this rotary kiln?**
It processes non-metallic, heat-resistant materials such as limestone, gypsum, clay, zeolite, alumina, silica sand, and chemical powders. Unsuitable for metals or low-melting-point substances (e.g., plastics). Material size should be under 50mm for uniform heating. Pre-drying may be needed for high-moisture inputs to optimize efficiency.

**What maintenance and safety features are included?**
The kiln includes refractory lining for thermal insulation, corrosion-resistant alloy surfaces, and automated temperature-pressure sensors. Regular maintenance involves inspecting seals, bearings, and burners. Safety features include emergency shutoff, overheating alerts, and explosion-proof designs. Energy-saving insulation reduces operating costs, while modular construction simplifies repairs. Annual professional servicing is recommended for longevity.

(Continuous Non-metallic Rotary Kiln With 30-300kg/h Capacity)