lime rotary kiln specification machine rotary kiln for limestone rotation kiln

Introduction of lime rotary kiln specification machine rotary kiln for limestone rotation kiln

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. lime rotary kiln specification machine rotary kiln for limestone rotation kiln refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of lime rotary kiln specification machine rotary kiln for limestone rotation kiln

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(lime rotary kiln specification machine rotary kiln for limestone rotation kiln)

Specifications of lime rotary kiln specification machine rotary kiln for limestone rotation kiln

Here are the crucial requirements for a lime rotary kiln utilized in sedimentary rock handling. This maker manages constant heating to transform limestone into lime. It needs long lasting building and construction for high warm and continuous procedure.

The kiln body is a lengthy steel cyndrical tube. It has a mild slope to assist material step with. Typical dimensions vary from 1.9 meters to over 4 meters in diameter. Lengths commonly go from 30 meters as much as 100 meters or even more. The size relies on just how much lime you need to make.

Inside, the kiln has special refractory bricks. These bricks line the cylinder. They safeguard the steel shell from extreme warm. They additionally hold the warmth inside the process zone. Excellent block top quality is essential for lengthy life. The kiln turns gradually on big assistance rollers. Drive systems use electric motors and gears. Rotation rate is flexible. Speeds are generally in between 0.5 and 1.5 turns per min. This manages for how long limestone stays inside.

Sedimentary rock gets in the higher end. Hot gases circulation from the reduced heater end. This develops counter-current warm exchange. Temperature levels inside reach 1350 levels Celsius or greater. This warm creates the chemical modification. Gas choices consist of coal, natural gas, or oil. Heaters handle the fire shape and temperature. Exhaust gases leave the leading end. They most likely to air pollution control systems.

The kiln covering requires strong support. Several support stations hold it up. Each terminal has rollers and drive components. Thrust rollers stop the kiln relocating sideways. A huge gear ring affixes to the covering. A pinion equipment meshes with it for turning. Motors give the turning power. Power needs vary by size. Huge kilns require big motors, commonly numerous kilowatts.

Cooling systems safeguard bearings and other components. Water air conditioning prevails. Instrumentation monitors temperature, pressure, rotation rate. This guarantees steady procedure. Safety systems stop overheating or mechanical troubles. Installation calls for a solid concrete foundation. The kiln requires specific positioning throughout configuration. Regular upkeep checks are vital. They concentrate on refractory lining, mechanical parts, and seals.

(lime rotary kiln specification machine rotary kiln for limestone rotation kiln)

Applications of lime rotary kiln specification machine rotary kiln for limestone rotation kiln

Lime rotating kilns do essential job turning sedimentary rock right into quicklime. This quicklime is needed for lots of industries. The kiln is a large, long, slightly inclined steel tube. It transforms slowly. Sedimentary rock rocks enter the leading end. Hot gases heat up the inside as the tube revolves. This rotation moves the limestone slowly down television. The heat makes the sedimentary rock damage down. Carbon dioxide gas leaves. What remains is quicklime, also called calcium oxide. The kiln layout manages the warmth and the material circulation meticulously. This makes certain high quality lime manufacturing.

Steel mills need a lot of this quicklime. They utilize it to remove contaminations from molten iron and steel. It aids clean the metal. Chemical plants also rely on this lime. They use it to make various other essential chemicals. Water treatment plants require lime also. It adjusts water pH and removes harmful substances. Building materials like cement and concrete use lime. Paper mills use lime in their pulping procedure. Also sugar refineries utilize it to clean raw sugar juice. The lime rotating kiln makes all this feasible.

The machine’s requirements matter greatly. Size, rotation rate, and temperature control are vital. Appropriate sizing makes sure sufficient lime gets made for the factory’s requirements. Appropriate turning speed manages for how long the stone remains inside. This time around is needed for complete chemical modification. Exact temperature control is important. As well reduced, the limestone does not transform completely. Too expensive, it harms the kiln lining. Excellent kilns take care of the heat well and last a very long time. They are built difficult. This saves money on repair services and quits manufacturing. Reliable kilns also use less gas. This reduces operating expense. Selecting the ideal rotary kiln implies dependable lime for your procedure.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of lime rotary kiln specification machine rotary kiln for limestone rotation kiln

What production capacity can this lime rotary kiln handle?
Our lime rotary kilns handle different sizes. Common models process 100 to 1200 tons daily. Tell us your needed daily output. We match the kiln size perfectly. Bigger kilns mean more lime per day.

How hot does the limestone rotary kiln get inside?
The kiln heats limestone very high. Temperatures reach 1250°C to 1350°C. This heat is necessary. It breaks down the limestone properly. Precise temperature control ensures efficient calcination.

How fast does the rotary kiln turn?
Rotation speed is adjustable. It usually spins between 0.5 and 1.5 times per minute. The right speed is crucial. It controls how long material stays inside. This directly affects lime quality and output.

What materials build this rotary kiln?
We use thick, special steel for the shell. High-grade refractory bricks line the inside. These materials withstand extreme heat. They last a long time. This reduces downtime for repairs.

Can you customize the kiln specifications?
Yes. We tailor kilns to your exact needs. Provide your limestone details, fuel type, and site conditions. We adjust dimensions, refractory lining, and drive system. The kiln fits your operation perfectly.

(lime rotary kiln specification machine rotary kiln for limestone rotation kiln)